<Insert Picture Here> Project Manufacturing Overview

Transcription

1 <Insert Picture Here> Project Manufacturing Overview

2 The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracle s products remains at the sole discretion of Oracle.

3 Project Manufacturing Agenda <Insert Picture Here> Project Manufacturing Overview JD Edwards EnterpriseOne Implementation Project Manufacturing Details Engineer to Order verses Project Manufacturing Closing Key Points

4 A manufacturing methodology in which orders and inventory associated to a demand order is tracked through a unique Production Number

5 Why Project Manufacturing? Industry Initiatives: Enable visibility and tracking of the customer order throughout the manufacturing process Business Goals: Improves visibility to the shop floor Ability to respond quickly to customer changes Improve customer satisfaction Separation of inventory by customer demand Simple allocation for critical customers 5 Copyright 2011, Oracle and/or its affiliates. All rights reserved.

6 Why Project Manufacturing? Types of Industries: Fabrication Manufacturers Business Processes: Repetitive Projects Government/Military Suppliers Ability to move orders/projects around on the shop floor Customer Centric Distributors Ability to separate inventory based on customer 6 Copyright 2011, Oracle and/or its affiliates. All rights reserved.

7 Project Manufacturing Solution: Enables companies to define and track customer demand from sales order entry through material management through shop floor activities and final shipment

8 Integrated Solution Project Manufacturing references supported in all manufacturing activities Suppliers Forecasts Sales Orders Mixed Mode Manufacturing Work Order Processing Mfg Configure to Order Purchase Orders Planning Shop Floor Subcontractors

9 Ownership Tracking Via Project Manufacturing Demand Orders Sales Order Line Transfer Orders ATO/PTO/MTO Forecasts Work Orders Material Issues Completions MRP Purchase Orders PO Distributions Receipts Requisitions Inventory Operations Transfers Adjustments Issues

10 Project Manufacturing Workbench Sales Orders Work Orders (WIP) Procurement Planning Forecasts Inventory

11 Project Manufacturing - Based Supply Chain Hard Pegging Project1 Project2 Suppliers / Subcontractors Project3 All activities tied to a PRODUCTION NUMBER Improves overall visibility in the supply chain Customers

12 Project Manufacturing - Based Supply Chain Soft Pegging Project1 Production Number Controlled Item 1 Customer 1 Project2 Production Number Controlled Item 2 Customer 2 Suppliers / Subcontractors Suppliers / Subcontractors Project3 Production Number Controlled Item 3 Customer 3 Customers You can decide at which level are tied to a PRODUCTION All activities tied activities to a PRODUCTION NUMBER NUMBER common components can be shared to improve efficiencies Improves overall visibility in the supply chain

13 New Applications for Project Manufacturing P34401 Production Number Master Used to generate Production Numbers for use with production controlled items P34402 Production Number Structure Definition Used to define the structure of Production Numbers when creating/generating new Production Numbers P34403 Production Number Workbench Used to review all supply and demand for a specific Production Number P34404 Production Number Reassignment Used to reassign work orders, purchase orders, and inventory for production controlled items that do not have associated demand

14 Project Manufacturing Implementation Requirements Planning (System 34)

15 Production Controlled Items Create Demand

16 Production Controlled Items MRP Processing

17 Production Controlled Items Work Order and Purchase Order Processing Purchase Order Processing

18 Sample of Project Mfg Number Structure Company 1 Example Last 2 digit of Year 2 Digit Month Company 2 Example Production Key Next Number N A Project Number Structure: User Defined by Company Multiple Types per Company Alpha Numeric 30 Characters Separator Optional Last 2 digits of the Year 2 Digit Month Sales Region Production Key Next Number Company 3 Example / / / Digit Year Customer Number Item Number Production Key Next Number 18 Copyright 2011, Oracle and/or its affiliates. All rights reserved.

19 Item Definition Item Master & Item Branch Setup of Production Number Control Check box to allow Production Numbers to be assigned to this Item s Demand Orders Item Master record must be checked in order to check the box in the Item Branch.

20 Item Definition Inventory Adjustments

21 Example BOM Structure Definition Production Number Controlled Items Tank, Wine, 8'H X 4'D, SS Tank, Top Assembly, 4' Diameter (SA) Man-Way, 18" Pressurized, SS (P) Bottom Man- Way Assembly, 4' Diameter (SA) Stand, 4' Diameter, SS (P) Man-Way, 24" Non-Pressure, SS (P) Lifting Lug, 800Gal, SS (P) Man-Way, 18" Non-Pressure, SS (P) Bottom Drain, 4" SS (P) Racking Port, 2" SS (P) Non-Production Number Controlled Items Production Number Controlled Item Non-Production Number Controlled Item

22 P34402 Production Number Structure Definition Used to define the structure of Production Numbers when creating/generating new Production Numbers P34401 Production Number Master Used to generate Production Numbers for use with production controlled items

23 Production Structure Definition Define a New Production Number Type

24 Production Structure Definition Define a New Production Number Type Select Production Number Type User Defined Value Select Company Define the Separator Value Define the Segments 30 Character Maximum

25 Production Structure Definition Define a New Production Number Type Define the segments

26 Production Number Master Manual Production Number Creation Add a Production Number

27 Production Number Master Manual Production Number Creation - Required Fields Enter Company Creates based on Definition Can also be generated Enter Production Number Type Enter Item Number Defaults to System Date

28 Production Number Master Manual Production Number Creation - Required Fields Required Field due to Definition Required Field due to Definition

29 Production Number Master Manual Production Number Creation Error Handling Because of the Production Number Type Definition Customer Number is Required

30 Production Number Master Manual Production Number Creation New Production Number created Based on Definition

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32 Sales Order Entry New Processing Options P4210 Note: P42101 calls a version of P4210 so no additional processing option in P42101 is needed.

33 Sales Order Entry New Grid Column

34 Sales Order Entry How to enter a Production Number 1) Select from Production Number Visual Assist

35 Sales Order Entry How to enter a Production Number 2) Select Row Exit to Generate a new Production Number based on Production Number Type value in Processing Options

36 Sales Order Entry How to enter a Production Number 3) Manually Enter a Production Number 4) Automatically generated on Row is Exited and Changed processing if Production Number Generation Processing Option is set to 1

37 Forecast Entry New Processing Options New Processing Option Tab R3460

38 Forecast Entry New Grid Column

39 Forecast Entry How to enter a Production Number 1) Select from Production Number Visual Assist

40 Forecast Entry How to enter a Production Number 2) Select Row Exit to Generate a new Production Number based on Production Number Type value in Processing Options

41 Forecast Entry How to enter a Production Number 3) Manually Enter a Production Number 4) Automatically generated on Row is Exited and Changed processing if Production Number Generation Processing Option is set to 1

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43 Material Requirements Planning Processing Options R3482/R3483 New Option for Existing Processing Option. Note: Option 1 (ETO) and Option 2 (Project Mfg) are mutually exclusive

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45 Planning Messages New Field

46 Pegging Inquiry Soft/Hard Pegging Example Component for end item has the following orders associated to a particular Production Number

47 Pegging Inquiry Soft/Hard Pegging Example Component for end item has no orders associated to a particular Production Number

48 Example BOM Structure Definition Production Number Controlled Therefore Production Numbers are Associated Tank, Wine, 8'H X 4'D, SS Tank, Top Assembly, 4' Diameter (SA) Man-Way, 18" Pressurized, SS (P) Bottom Man- Way Assembly, 4' Diameter (SA) Stand, 4' Diameter, SS (P) Man-Way, 24" Non-Pressure, SS (P) Lifting Lug, 800Gal, SS (P) Man-Way, 18" Non-Pressure, SS (P) Bottom Drain, 4" SS (P) Racking Port, 2" SS (P) Non-Production Number Controlled Therefore Production Numbers are Not Associated Production Number Controlled Item Non-Production Number Controlled Item

49 Pegging Inquiry Soft/Hard Pegging Example Production Number Controlled Non-Production Number Controlled

50 Example BOM Structure Definition Production Number Controlled but item is a lower level of a non-production Controlled Item Tank, Wine, 8'H X 4'D, SS Tank, Top Assembly, 4' Diameter (SA) Man-Way, 18" Pressurized, SS (P) Bottom Man- Way Assembly, 4' Diameter (SA) Stand, 4' Diameter, SS (P) Man-Way, 24" Non-Pressure, SS (P) Lifting Lug, 800Gal, SS (P) Man-Way, 18" Non-Pressure, SS (P) Bottom Drain, 4" SS (P) Racking Port, 2" SS (P) Non-Production Number Controlled Production Number Controlled Item Non-Production Number Controlled Item

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52 Work Order Entry New Field

53 Work Order Entry New Field 1) Propagated from Planning Messages 2) Manually Entered

54 Work Order Entry New Field 3) Select from visual assist

55 Work Order Entry New Field No Generation of Production Number. Production Numbers are only generated for Demand Orders not Supply Orders.

56 Definitions 1. Generic inventory: Items that are not production number controlled and, therefore, are not associated with a production number 2. Inactive production numbers These are production numbers that have the Production Number Status set to Inactive in the Production Number Master program 3. Orphaned production numbers These are production number that are no longer associated with a demand order 4. Production number with the farthest end item demand date The demand date of a production controlled item that is farthest in the future.

57 Work Order Inventory Issues New Processing Option If Blank is selected and there is insufficient inventory for the Production Number the program will use the following order for Inventory Issue Blind Processing: 1. Generic inventory 2. Inactive production numbers 3. Orphaned production numbers 4. Production number with the farthest end item demand date Processing Option used for interactive Backflush processing only.

58 Work Order Inventory Issues New Grid Field

59 Work Order Inventory Issues New Header Field

60 Work Order Inventory Issues Inventory Consumption Generic Inventory Orphaned Production Number Inventory

61 Work Order Inventory Issues New Row Exit to Production Number Specific Location

62 Work Order Inventory Issues New Production Number On Hand Form P42054

63 Work Order Completion New Processing Option

64 Work Order Completion New Processing Option for Reversals If Blank is selected and there is insufficient inventory for the Production Number the program will use the following order for REVERSING THE COMPLETION: 1. Generic inventory 2. Inactive production numbers 3. Orphaned production numbers 4. Production number with the farthest end item demand date Processing Option used for Completions reversal only.

65 Work Order Completions New Grid Field

66 Work Order Completions New Grid Field

67 Work Order Completions New Grid Field

68 Work Order Completions New Form Exit

69 Work Order Completions New Form Exit

70 Work Order Completions Production Number as Lot Number

71 Work Order Completions Production Number as Lot Number

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73 Purchase Order Entry New Field Can be selected from visual assist or typed in but no Generate Production Number row exit

74 PO Receipt Entry P4312 New Grid Field

75 P34403 Production Number Workbench Used to review all supply and demand for a specific Production Number P34404 Production Number Reassignment Used to reassign work orders, purchase orders, and inventory for production controlled items that do not have associated demand

76 Production Number Workbench Overview Create Work Orders Create Purchase Orders Reassign Production Numbers Inquire on Supply & Demand

77 Production Number Workbench Sub-Forms Review Sales Orders Review Forecasts Review Work Orders Review Purchase Orders Review Inventory

78 Production Number Workbench Forecast Sub-Form Only one demand record per production number

79 Production Number Workbench Sales Order Sub-Form

80 Production Number Workbench Work Order Sub-Form

81 Production Number Workbench Purchase Order Sub-Form

82 Production Number Workbench Purchase Order and Inventory Sub-Forms Received against Production Number Inventory based on Production Number

83 Production Number Reassignment

84 Production Number Reassignment Production Number that will receive the inventory Canceled Forecast inventory will be relieved from this production number

85 Production Number Reassignment

86 Production Number Reassignment

87 Production Number Reassignment

88 How to Position: ETO verses Project Mfg Leverage Projects created in ETO Create Lightweight Projects in SCM Cost by Project Cost as Usual

89 How to Position: Differences between ETO and Project Mfg Comparison ITEMS JDE E1 ETO Project Manufacturing 1 Purpose of functionality Engineering. WBS. Plan/Actual cost management Process visibility through Production Number 2 Target industry Custom made Fabrication/Mass-Produced 3 Scope of production method ETO MTO, ATO, MTS 4 Frequency of sales order Almost one time only Repetitive 5 Production volume Low High 6 Total throughput time Few months to 1year One day to one month 7 Which number to peg all orders? Project Number Production Number 8 Which order can be pegged? SO, WO, PO Forecast, SO, WO, PO How to peg the number to all orders? Can Inventory be reserved for project? Auto-assign Project number through PRP Only through Financial Commitments Auto-assign Production Number to orders through MRP Production Number Order progress is visible? N/A Project Mfg Workbench

90 Closing - Key Points What is Project Manufacturing? A manufacturing methodology in which orders and inventory associated to a customer order is tracked through a unique Production Number What is the Goal for Project Manufacturing? Improve customer satisfaction by providing visibility to the customer s demand throughout the manufacturing process to ensure on-time, high quality delivery of product What Business Process does Project Manufacturing Solve? Enables companies to define and track customer demand from sales order entry through material management through shop floor activities and final shipment

91 COPYRIGHT Copyright 2012, Oracle Corporation. All Rights Reserved.