Smart Machines & Equipment. Delivering on the Promise of The Connected Enterprise

Transcription

1 Smart Machines & Equipment Delivering on the Promise of The Connected Enterprise

2 Macro Trends and PRESSURES Times are changing.. Market Global Competitiveness Workforce Talent Shortages & Skills Gap Risks Changing Risk Patterns Technology Industrial Internet of Things Opportunities and challenges in changing global landscape Global challenge hiring and retaining Highly publicized and expensive incidents worldwide IoT value at stake and growth of internet enabled assets

3 THE CONNECTED ENTERPRISE VISION FOR SMART MANUFACTURING SMART PLANTS SMART MACHINES SMART DEVICES Controllers Motion Actuators Terminals Intelligent Motor Control Sensors

4 SMART MANUFACTURING Highly Responsive to Consumers Less Supply Chain Risk and Variability Disaster Forecasting and Recovery Inventory Reductions Production Efficiencies

5 Business Drivers Faster Time to Market Improved Asset Utilization END USER OEM Flexibility Integration & Standardization Performance/OEE Enterprise Risk Management Lower Total Cost of Ownership Exceed Productivity & Efficiency Goals Innovation to Drive Differentiation After Market Service & Support Total Cost to Design, Develop & Deliver SMART MANUFACTURING SMART MACHINES & EQUIPMENT 5

6 SMART Machines & Equipment Real-time Data Voltage, Kwh, Running Time, Temperature Information CONTEXTUALIZATION Energy/Product, OEE Knowledge ANALYTICS Predict bearing will fail in 10 hours Optimize ACTION More efficient process workflows 6

7 Smart Machines & Equipment Operational Efficiency Integrated Safety Information Enabled Simplified Integration Real Time Diagnostics/ Analytics 7

8 8 Operational Efficiency Solutions: Design Tools to optimize machine design, reduce operating costs & improve efficiency Modular programming code Mechatronics Design Tools Scalable Control Platform offering flexibility for multiple purposes How do OEM s deliver Smart Machines while remaining flexible and efficient

9 Solutions: Integrated Safety Single-system platforms for Safety and Standard Control Ability to access status and diagnostic information of safety system via network Innovative technology can improve equipment productivity (Zone Control, Safe-off) Utilize Safety Consultants to assess, educate, design, and validate Achieving Optimized OEE while attaining compliance

10 Solutions: Information Enabled Embedded machine diagnostics from more intelligent devices Performance Dashboards - Access to machine information (OEE) & advanced diagnostics Networking Infrastructure (shop floor to top floor) & remote access for the machine builder Change Detection Controller Log Secure Remote Access to Performance Analysis Data

11 Solutions: Simplified Integration Standard, Open Network Protocol ie. Ethernet/IP based on standard, unmodified Ethernet Scalable control platforms with one common design environment Reusable modular engineering code Standard Interfaces RAPID Line Integration Pack ML Integrated line control & performance solution Easier integration leads to reduced installation and commissioning time 11

12 Solutions: Real-Time Diagnostics Embedded intelligence devices Monitor motor currents, vibration/torque signatures Device diagnostic HMI faceplates and validated modular code Built-in web servers for device monitoring Reduce unplanned downtime by accessing real-time data locally and/or remotely

13 Journey to a Smart Machine Smart Manufacturing relies on Machine & Equipment Builders Business Impact EVALUATE UPDATE IDENTIFY CREATE OPTIMIZE Evaluate current technology Optimize the current solution and processes Many times there is functionality available that will bring greater value and/or operational efficiency Is there new technology available that should be applied How can this newer technology be leveraged to bring even greater value? Commercial opportunities that could be met by leveraging data and technology? Biggest issues in the field impacting uptime and efficiency? What customer challenges could be better addressed? Leverage existing data to drive actionable intelligence Identify any additional data or information needed Contextualize the information, display where it s needed in the format required by the viewer. Drive process improvement through the available information and analysis Identify next areas of opportunity (restart the journey ) 13

14 Project management Workforce training solutions Best practice architecture & control design Equipment optimization Global support centers Safety: conformity audits, hazard & risk assessments Machine Builder OEM Supplier Technology Partners Channels Local delivery, expertise, & support

15 Where are you on the Journey? Enterprise Level Smart Manufacturing Real-time operational information Reduction in supply chain risk and variability Inventory reductions Production efficiencies System Level Device Level Equipment Optimization Safety/warranty Reactive support Improved troubleshooting Cost and time to fix/maintain Production Optimization Improved asset utilization Proactive diagnostics Collaborative machine management Lower total cost of ownership Descriptive What happened? Diagnostic Why did it happen? Predictive What will happen? Prescriptive What should happen?

16 Machine Access Monitoring Safe working environment to improve Safety and Productivity Benefits Monitor identified risks in real-time Compare results to calculated values Improve operator process and monitor safety system components demand Anticipated Exposure Access Point 1 < 1 per month 2 Access Point 2 < 1 per month 0 Access Point 3 1 per month 36 Access Point 4 1 per month 12 Access Point 5 1 per week 5 Access Point 6 1 per week 14 Access Point 7 1 per shift 367 Access Point 8 1 per shift 77 Access Point 9 < 1 per shift 189 Access Point 10 < 1 per shift 0 Current Month Exposure

17 Secure Remote Access Secure HMI connectivity to cloud for differentiated machine and optimized productivity

18 Smart Machines & Equipment Delivering on the Promise of The Connected Enterprise