CONSULTANCY & ENGINEERING SERVICES
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1 CONSULTANCY & ENGINEERING SERVICES FOR THE CEMENT INDUSTRY AUSTRIAN ENGINEERING GMBH
2 COMPANY's PROFILE Objective: AUSTROPLAN was established in 1958 with the objective of making Austrian technology and knowhow available for the development, planning and im plementation of new projects as well as for the ex pansion and rehabilitation/modernization of ex - ist ing industrial complexes. Employees: Approximately 35 permanent staff of senior profes - sionals with excellent training and long-time experi - ence. References: AUSTROPLAN has been entrusted with Consulting contracts by nearly all significant international and interregional Organisations and Banks. Furt hermore, AUSTROPLAN has elaborated proj - ects for a large number of state-owned and private Clients world-wide. Fro m the numerous Contracts successfully per - formed, here are typical examples of comprehensive projects carried out and which are living proof of AUSTROPLAN's expertise as Implementation Monitoring Consultants with extensive technological responsibility: 1 Union Cement Company, United Arab Emirates - New cement plant Cement Company of Northern Nigeria: Cement plant expansion Helwan Cement Industry, Egypt: Restructuring for privatisation (Worldbank assignment) Mugher Cement Factory, Ethiopia: Rehabilitation (KfW consultancy-assignment) Tabuk Cement Co., Saudi Arabia: New cement plant Libyan Cement Company, Libya: Cement plant expansion - White cement plant - Cement export marine terminal Adra Cement Co., Syria: Cement plant upgrading
3 CONSULTANCY & ENGINEERING SERVICES FOR THE CEMENT INDUSTRY AUSTROPLAN renders professional services to the cement industry in collaboration with Austrian cement manufacturers and research centres. Our appropriate design and implementation services ensure the technical and economic success of a cement plant project. 2 Services Offered: Investigations & studies Design & engineering Project implementation Operational assistance
4 INVESTIGATIONS & STUDIES Raw Material Assessment: Identification of raw materials Geological investigations Quality & reserve evaluation Laboratory services Clinker burning test Raw mix proportioning model Both the raw material as - sessment and the market survey constitute instrumental parts of a bankable feasibility study. Careful evaluation of all raw material inputs and their deviations as well as the comprehensive technological analysis are basic tools for process engineering and optimal design of a cement plant. 3 Support Studies: Regional survey Sector analysis Development masterplan Pre-investment Studies: Opportunity study Pre-feasibility study Bankable feasibility study Market survey Transport study Financial analysis Risk and sensitivity analysis Project appraisal Fact-finding Missions: Site investigations Resources inventory Property evaluation Plant inspection Restructuring programme Special appraisal mission
5 DESIGN & ENGINEERING Quarry Design: Mine layout Exploitation programme Hydrological investigation Overburden removal Equipment specification Process Engineering: Basic process design Material balance Heat balance Process control scheme Plant Design: General layout design and plant arrangement Basic engineering 24 Based on investigations and studies, a project proposal is formulated to support the investor in his priority decisions. Optimum plant design is elaborated independently from any equipment manu - facturer. Special attention is given to envi - ronmental protection and ecological as - pects. Tender Documents: Instructions to tenderers Commercial conditions Technical specifications Draft contract Evaluation of tenders Assistance in negotiations
6 PROJECT IMPLEMENTATION Financial Engineering: Cost estimate Evaluation of assets Financing concept Compensation deals Project Monitoring: Approval of design Progress reports Pre-shipment inspection Cost control Supervision of construction Supervision of start-up Supervision of test-runs Claim analysis 25 Procurement Services: Bid evaluation Purchase orders Procurement of equipment Procurement of spare parts Repair arrangement
7 OPERATIONAL ASSISTANCE Training of Personnel: Assistance in recruitment Training programmes On-the-job training Training of the employer's personnel at high and medium level is an integral part of our service. Special emphasis is given to preventive maintenance and safety. Production: Management consulting Transfer of product know-how Quality control Clinker microscopy Problem solution 26 Rehabilitation & Optimisation: Mine rehabilitation Plant revamping Process modification Plant optimisation Rationalisation programme AUSTRIAN ENGINEERING GMBH Storchengasse 1, A-1150 Vienna / Austria, Internet: Phone: [+43 1] , Telefax: [+43 1] , vienna@austroplan.at
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