AIC Tech Energy Efficiency - Road Map to a Sustainable Future

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1 AIC Tech Energy Efficiency - Road Map to a Sustainable Future Importance of Coverings & Accessories in installation of Elastomeric Nitrile rubber Insulation A.Ramchandar Raju Regional Manager K-FLEX INDIA PVT LTD IK Insulation Group - Corporate

2 Requirements of Thermal Insulation Avoid heat transfer. Energy savings. Cold applications Prevent Condensation Hot applications Safer Surface temperature Long Term Efficiency Higher Safety; High Fire Resistance Minimize risk of Under Insulation Corrosion Ease & Faster installation. Installer Friendly Environment Friendly Globally proventechnology Design and Installation expertise. IK Insulation Group - Corporate

3 IK Insulation Group - Corporate

4 IS THE WORLD S LEADING MANUFACTURER OF THE ELASTOMERIC THERMAL AND ACOUSTIC INSULATION PRODUCTS Founded in 1989 Over 20 worldwide Sales office in 54 production plants of insulation material Distribution centers in IK Insulation Group - Corporate

5 HEAD QUARTERS: L Isolante K-FLEX - Italy Worlds largest Facility for manufacturing Elastomeric Insulations IK Insulation Group - Corporate

Indian Operations Fully Operational Factory

of Depots and stock points for efficient

6 Indian Operations Fully Operational Factory in Ranjangao Pune since June 2008 FM Global Approved Products Sales and Customer service Network Across the Country Excellent network of Depots and stock points for efficient deliveries IK Insulation Group - Corporate

7 K-FLEX INDIA 2013

8 K-FLEX Product Segmentation 1. Sheets 2. Tubes 3. System 4. Accessories 5. Design Services K-FLEX INDIA 13

9 Open Cell Material for Sound Absorption Ideal for Air conditioning Duct Lining, AHU Rooms, Generators, Enclosures Lining, Industrial Noise Control, Marine & Offshore Applications K-FLEX INDIA 2013

Insulation Pipes Thickness from 6 to 60 mm; Ø/mm from 6 to 168 Length 1 and 2 mt in cartons/ Rolls in boxes Standard and

Insulation Sheets, thickness from 6 to 50 mm; Width1000/1500/2000 mm Cartons/PE Rolls and Sheets Standard, self-adhesive with

10 Insulation Pipes Thickness from 6 to 60 mm; Ø/mm from 6 to 168 Length 1 and 2 mt in cartons/ Rolls in boxes Standard and Pre-cut self-adhesive K-FLEX ST, ST/SK K-FLEX EC K-FLEX ST FRIGO K-FLEX EC/R K-FLEX ECH K-FLEX H K-FLEX SOLAR K-FLEX ECO Insulation Sheets, thickness from 6 to 50 mm; Width1000/1500/2000 mm Cartons/PE Rolls and Sheets Standard, self-adhesive with or without reinforced mesh K-FLEX ST K-FLEX H K-FLEX SOLAR K-FLEX ECO Special cladded or painted products (pipes and sheets), fittings and accessories. K-FLEX AL CLAD K-FLEX COLOR K-FLEX ALU K-FLEX IN CLAD* K-FLEX IC CLAD* K-FLEX KRAFT K-FLEX WHITE CLAD K-FLEX SOLAR R K-FLEX DUCT * Available customized special fittings (tees, elbows, flanges, endcaps, valves, etc.) K-FLEX INDIA 20133

11 Pre- Insulated stainless steel, cupper pipes and accessories K-FLEX TWIN SOLAR SYSTEM K-FLEX TWIN SOLAR SYSTEM CU K-FLEX Python Food Grade Pre-insulated tubes Waves and pyramid profile sheets for sound absorbtion H.D. Mass products for sound insulation K-FONIK ST GK K-FONIK GK K-FONIK P K-FONIK B Pipes and Sheets for fire stopping application K-FLEX R-90 K-FLEX INDIA 2013

12 PVC sheets, elbows, T s and bands; Anti-condensation tapes (ST, ECO, COLOR, SOLAR); Aluminium tapes (AR 107, ALU AA 130, NA 310); PE and Bituminous Tapes; Knifes, Punch, Dispensers and rivets; Aluminium endcapping in rolls; K-FLEX adhesive (K-420, K-425, K-414); Paints, Thinners and Marine Silicone Pipe supports (ST, ECO ) K-FLEX INDIA 2013

13 Advantages Of K-FLEX Rubber Nitrile Insulation Features Closed Cell Insulation Material FM Global Approved Fire rating class O Lower Thermal Conductivity Higher Density High Water Diffusion Resistance Flexible Wide range of operating temperature In-built vapour barrier Ultrafresh Benefits Uniform Bonding & Constant Insulation Value Higher Safety against fire Self Extinguishing, non Dripping Higher Resistance to Heat Transfer Higher Stability Long Term Insulation Efficiency With Lower Thickness Reduced Cost & Ease of Installation One Product For Various Applications Increased resistance to water ingress Resistant to Fungal and bacterial growth IK Insulation Group - Corporate

14 WHY K-FLEX? Quality Proven and Consistent Approvals By All Major Consultants Clientele Acceptance of material Service Prompt and Genuine Delivery Fast and Convenient Price Competitive IK Insulation Group - Corporate

15 K-FLEX: Efficient Insulations IK Insulation Group - Corporate

16 Correct methods K-FLEX INDIA 2013

17 Storage on site Keep in sealed condition under shade and in a storage area with proper stacking K-FLEX INDIA 2013

18 K-FLEX INDIA 2013

19 Place to cut sheets & pipes Plain area to be used K-FLEX INDIA 2013

20 K-FLEX INDIA 2013 Amit

21 Surface Preparaton Dust / Grease free. IK Insulation Group - Corporate

22 Cutting tools Use Manufacturer tools K-FLEX INDIA 2013

KNIFE FOR MAKING 90 CUTS A specialist tool with an adjustable blade for making 90 cuts in the thickness of the

23 Cutting Tools KNIFE FOR CUTTING TUBES Designed with a special grip to allow you to make longitudinal cuts in insulation tubes, enabling you to mount them on previously installed pipes. It is supplied with 5 spare blades. KNIFE FOR MAKING 90 CUTS A specialist tool with an adjustable blade for making 90 cuts in the thickness of the elastomeric sheet. This tool is designed to allow you to bend the sheet at an angle of 90. K-FLEX INDIA 20133

24 Adhesive Use manufacturer adhesive K-FLEX INDIA 2013

25 K-FLEX K414 Adhesive The adhesive shall be quick drying characteristics for tropical conditions and shall have service temperature of 0 0 C to C. The VOC content in the adhesive should be low. Benzene Free Available in 5liter & 30 liter K-FLEX INDIA 2013

K-FLEX ADHESIVE DISPENSER A useful accessory that controls flow and helps spread adhesives evenly on insulation surfaces, avoiding having to

26 K-FLEX ADHESIVE DISPENSER A useful accessory that controls flow and helps spread adhesives evenly on insulation surfaces, avoiding having to continuously dip the brush into the tin of adhesive. The adhesive correctly diluted, is manually pumped through the brush. K-FLEX INDIA 2013

27 Tapes Use Manufacturer tape K-FLEX INDIA 2013

28 Pipe Supports K-FLEX INDIA 2013

29 Problems with out pipe supports Insulation damage energy losses and condensation Un balance of pipes dangerous IK Insulation Group - Corporate

30 IK Insulation Group - Corporate

31 Coverings Required for a)asthetics b)protection from Mechanical damage c)uv Rays protection and other reasons. K-FLEX INDIA 2013 Amit

K-FLEX Systems K-FLEX Insulation + Covering + Accessories Coverings 1. Alu Foil 2. IC-CLAD Glass Cloth 3. Self Adhesive Backing 4. Al Clad 5. IN-CLAD 6. PVC 7.

32 K-FLEX Systems K-FLEX Insulation + Covering + Accessories Coverings 1. Alu Foil 2. IC-CLAD Glass Cloth 3. Self Adhesive Backing 4. Al Clad 5. IN-CLAD 6. PVC 7. Color Special cladded or painted products (pipes and sheets), fittings and accessories. Sheet Width: 1m Pipes. Length : 2m * Available customized special fittings (tees, elbows, flanges, endcaps, valves, etc.) K-FLEX INDIA 2013 Amit

33 Ideal for good asthetics and for mechanical Protection Cost Advantage K-FLEX INDIA 2013 Amit

34 K-FLEX INDIA 2013 Amit

35 IK Insulation Group - Corporate

K-FLEX IC Clad IC-CLAD Glass Cloth / Fabric + Very tough Mechanical Protection + Medium Cost + Good Finish - UV protected - Needs Weather Resistant Paint SL Characteristics K-FLEX (IC-Clad) NO (a)

36 K-FLEX IC Clad IC-CLAD Glass Cloth / Fabric + Very tough Mechanical Protection + Medium Cost + Good Finish - UV protected - Needs Weather Resistant Paint SL Characteristics K-FLEX (IC-Clad) NO (a) Type Glass Cloth Fabric (b) Color Black/Grey (c) Width Length 1m in multiple of 25m (d) Thickness 6-7 mil (e) Max surface Temperature 116 deg.c (in combination with K- FLEX ST) (f) Min surface temp -50 deg.c (in combination with K- FLEX ST) (g) Water Vapour Permeability, µ NA (h) Tear Strength Warp Weft 500 N/cm 350 N/cm (j) Density NA (k) Resistant to Impact Very good Scratch (m) Environmental aspect CFC, HCFC free (n) Health aspect No health hazard (p) Fire Performance Class O IMO A 653 (16) BS476 Part 6 (in combination with K-FLEX ST) (q) Specific Weight 200 gsm + 10% (r) Type Approval Certificate CE Marine Mark Approved (IC-CLAD with K-FLEX ST) DNV Approved K-FLEX INDIA 2013 Amit

37 Exposed application where protection is not given IK Insulation Group - Corporate

38 K-FLEX IC Clad K-FLEX INDIA 2013

39 IK Insulation Group - Corporate

40 IK Insulation Group - Corporate

41 Novoship - Marevo Vasilevskii (Two Oil Tankers) - Russia IK Insulation Group - Corporate

42 TECNOCRYO ECOREL Project v

43 K-FLEX COLOR SYSTEM Elastomeric K-FLEX insulation: tubes of 1 m in length, sheets with COLOR BASF coating, 1 and 1,5 m in width. - HEATING AND PLUMBING - AIR-CONDITIONING - REFRIGERATION AVAILABLE ON REQUEST, 2 m COLOR tubes in thicknesses of 9, 13, 19 and 25 mm with diameters from 10 to 54 mm, and in thicknesses of 32 mm with diameters from 10 to 42 mm. WOM 2000 hours DIN HUMIDISTAT 800 hours ASTM D-2247 Adhesion 24 hours after HUMIDISTAT UVC 2000 hours QUV/SE H2O WASH H2O WASH PLUS SOAP FOR HANDS TEST with SOLUTION 1 DIN 53160/UAN-D1235/01 TEST with SOLUTION 2 DIN 53160/UAN-D1235/01 Immersion in water 60 C 800 hours CAUSTIC SODA CONTACT to 5% 2 hours No significant alteration Elasticity remains the same Adhesion remains intact No blistering, no separation, no significant alterations No alterations No alterations Elasticity and adhesion remain the same Elasticity and adhesion remain the same No blistering, no separation No alterations IK Insulation Group - Corporate

44 K-FLEX COLOR IK Insulation Group - Corporate

TECHNICAL DATA AL CLAD (covering Foil) Weight: Approx. 388 g/m2 EN 22 286 Thickness Approx.

Resistance to tearing: longitudinal 155 N/25 mm ISO 527-3 transverse 182 N/25 mm ISO 527-3 Resistance to bending: longitudinal 90 Nmm2 DIN 53 864 transverse 90 Nmm2 DIN 53 864

45 TECHNICAL DATA AL CLAD (covering Foil) Weight: Approx. 388 g/m2 EN Thickness Approx. 300 μm DIN Traction resistance: longitudinal 182 N/15 mm ISO transverse 175 N/15 mm ISO Breaking strain: longitudinal 35% ISO transverse 40% ISO Resistance to tearing: longitudinal 155 N/25 mm ISO transverse 182 N/25 mm ISO Resistance to bending: longitudinal 90 Nmm2 DIN transverse 90 Nmm2 DIN Permeability to vapour: 0,052 g/m2/d DIN K-FLEX insulation with AL CLAD COVERING Applications: - HEATING AND PLUMBING - AIR-CONDITIONING - REFRIGERATION + Aesthetically Excellent + Clean Finish +Tough Mechanical Protection + Medium /Higher Cost + Suited for External Use K-FLEX INDIA 2013 Amit

46 K-FLEX AL CLAD Covering IK Insulation Group - Corporate

30 mm 0.35 mm Temperature range from -25 C to +70 C Thermal conductivity λ 0.

47 PVC Sheets K-FLEX PVC Covering TECHNICAL CHARACTERISTICS Base Rigid PVC Fire Homol. MI700C50CD self-extinguishing Colour Standard light grey Packaging Rolls Sheet thickness 0.30 mm 0.35 mm Temperature range from -25 C to +70 C Thermal conductivity λ 0.16 W/(m K) Permeability to vapour μ 1.0 gm2 24h Pa + Aesthetic +Very tough Mechanical Protection + Medium / High Cost + Good Clean Finish K-FLEX INDIA 2013 Amit