Carbide Modular Shrink System

Transcription

1 Carbide Modular Shrink System Insert Shrink Fit HEA Shrink Fit SHANK Type Code Tool imensions imensions Ø1 Tool Ø1 VB, VRBS CHTAV CHTAV TO, HF, FB, BS, MB,MBT, B, TOB-NF, RBT CHTA RB, MB, MBT, BS, RBT CHY CSS CSS FB, B, BS, HF, TO, TOB-NF CHF BS, RB, MB, MBT, RBT FB, B, BS, HF, TO, TOB-NF CHY-0625-T CHF-0625-T CSS T2 CSS T RB, BS, MB, MBT, RBT FB, B, BS, HF, TO, TOB-NF CHTAV CHY-0750-T CHF-0750-T CHTA CHTA CHY CHF CSS T3 CSS T3 CSS T3 1 CHY-0625-T2 CHF-0625-T T2 T mm CHY-0750-T3 CHF-0750-T T3 T Inch Carbide Modular Shrink System Inserts & Holders Page

2 Profile Milling Program Tools Small Ball Nose & Back raft Inserts VRBS 2 imensions R XRN TN HSN escription VRBS Used for semi and finish-milling small radius or detail work, VRBS and surface milling in soft and hard steel, cast iron, aerospace and non-ferrous alloys, graphite, etc. Suitable for high speed and hard milling. VB imensions R XRN TN HSN 1 R VB-0250-R Used for semi and finish-milling small radius or detail work, VB-0312-R and surface milling in soft and hard steel, cast iron, aerospace and non-ferrous alloys, graphite, etc. Suitable for high speed and hard milling. VRBS, VB, HF Inserts HF Cutting Recommendations Inch 18 High Feed Inserts HF imensions PR XRN TN HSN escription HF Millstar HF insert is designed for High feed and High speed HF machining. It runs at high cutting speed and feed rates with shallow depth of cut. It allows the chip to flow up and out of the HF cut quickly. It allows heavy chip loads. HF HF Cutting Recommendations for High Feed Inserts Work Material USA/W.- Nr./JIS SK61 SK61 SK61 SK12 SK12 SK12 Material Hardness Cutting epth at iameter ap max Cutting Width Coating Insert Type Recom. Cut speed at Max feed per tooth fz at cutting insert diameter Hrc Ae max sfm/min <41 0,014 0,019 0,023 0,028 0, % HF XRN/HSN ,012~0,016 0,017~0,021 0,021~0,025 0,026~0,030 0,035~0, ,012 0,016 0,019 0,023 0, % HF XRN/HSN ,010~0,014 0,014~0,018 0,017~0,021 0,021~0,025 0,029~0, ,009 0,013 0,016 0,019 0, % HF HSN ,007~0,011 0,011~0,015 0,014~0,018 0,017~0,021 0,023~0,027 <41 0,014 0,019 0,023 0,028 0, % HF XRN/HSN ,012~0,016 0,017~0,021 0,021~0,025 0,026~0,030 0,035~0, ,012 0,016 0,019 0,023 0, % HF XRN/HSN ,010~0,014 0,014~0,018 0,017~0,021 0,021~0,025 0,029~0, ,009 0,013 0,016 0,019 0, % HF HSN ,007~0,011 0,011~0,015 0,014~0,018 0,017~0,021 0,023~0,027 P20/1,2330 <41 0,014 0,019 0,023 0,028 0, % HF XRN/HSN ,012~0,016 0,017~0,021 0,021~0,025 0,026~0,030 0,035~0,039 P20/1, ,012 0,016 0,019 0,023 0, % HF XRN/HSN ,010~0,014 0,014~0,018 0,017~0,021 0,021~0,025 0,029~0,033 2/1,2379/ <41 0,014 0,019 0,023 0,028 0, % HF XRN/HSN ,012~0,016 0,017~0,021 0,021~0,025 0,026~0,030 0,035~0,039 SK11 2/1,2379/ ,012 0,016 0,019 0,023 0, % HF XRN/HSN ,010~0,014 0,014~0,018 0,017~0,021 0,021~0,025 0,029~0,033 SK11 2/1,2379/ 51+ 0,009 0,013 0,016 0,019 0, % HF HSN ,007~0,011 0,011~0,015 0,014~0,018 0,017~0,021 0,023~0,027 SK11 Grey Cast Iron/ <41 0,014 0,019 0,023 0,028 0, % HF XRN/HSN ,012~0,016 0,017~0,021 0,021~0,025 0,026~0,030 0,035~0,039 GG Cast Iron/GGG 41+ 0,012 0,016 0,019 0,023 0, % HF XRN/HSN ,012~0,016 0,017~0,021 0,021~0,025 0,026~0,030 Page 0,035~0,039 18

3 Copy Milling Program Tools Flat Bottom, Back raft, Toroid B-N For 1/8 use ordering # 08 Example: Page 19 1/2 BS-0500N-04-HSN imensions R XRN TN HSN escription R B-0375-N /32,1/16 Precision ground with 7º back taper. Used for B-0500-N /32,1/16 milling of cores, cavities, B-0625-N /32,1/16 fillets with straight or very steep walls of harder B-0750-N /32,1/16,1/8 B-1000-N /32,1/16,1/8 B-1250-N /32,1/16,1/8 B-R R XRN TN HSN escription R B-0375-R /32 Precision ground with positive ground B-0500-R /32,1/16,1/8 chip-breaker and 7º back B-0625-R /32,1/16 taper. Used for milling of cores, cavities, fillets B-0750-R /32,1/16,1/8 with straight or very B-1000-R /32,1/16,1/8 steep walls of softer B-1250-R /32,1/16,1/8 BS R XRN TN HSN escription BS-0375-N /32,1/ Precision ground with unique crossover design between BS-0500-N ,1/32,1/ flat bottom FB and back draft BS-0625-N /32,1/ B inserts. Allows straight walls with a larger step down BS-0750-N /32,1/16,1/ than B. Allows higher BS-1000-N /32,1/16,1/ cutting speeds and feeds. BS-1250-N / FB-R R XRN TN HSN escription R FB-0375-R /32 Precision ground with positive ground FB-0500-R /32,1/16,1/8 chip-breaker. Flat bottom FB-0625-R /32,1/16 inserts for shoulder milling, fillet finishing and long FB-0750-R /32,1/16,1/8 reach angular wall FB-1000-R /32,1/16,1/8 finishing of softer FB-1250-R /32,1/16,1/8 TO R XRN TN HSN escription R TO Precision ground large corner radius & back TO taper for spiral and pocket milling. Milling of pre-hard TO and hardened flat surfaces at higher speeds than tools TO with smaller corner radii. TO Good choice for HS milling of Aluminum. TO TOB-NF R XRN TN HSN escription R TOB-0500-NF Millstar inserts designed for high seed high feed TOB-0625-NF roughing of Aluminum, but TOB-0750-NF also has the versatility to be used for fine finishing TOB-1000-NF as well. Radius Ordering s: For.015 use ordering #.015 For 1/32 use ordering # 02 1/16 use ordering # 04 NA Non-coated grade. XRN Multi-layer hybrid coating of AlCrN. This coating has very good heat resistance and also a low friction coefficient. The XRN coating is designed for use in HSM of un-heat treated softer materials such as Titanium, Inconel, Stainless Steels and other gummy materials that require the use of liquid coolant. HSN Millstar s new coating is a multi-layer hybrid Nano coating. This new coating has very good heat resistance and high hardness. The HSN coating is designed for use in HSM of Heat Treated materials up to 72 HRc. ATiN-EXAON (TN) Titanium Aluminum Nitride advanced PV coating. A special, improved ATiN coating approaching surface hardness of CBN on a tough substrate. Recommended for tough and hard metal machining applications. M iamond coating. Custom coating for cutting nonferrous, non-metallic and very abrasive materials at highly elevated speeds. Use on copper, bronze, brass, aluminum-silicon alloys, carbon graphite, solid and fiber-reinforced plastics, ceramics and composite Custom tool coatings for specific applications are available by request. Flat Bottom, Back raft & Toroid Inch Inserts Inch 19

4 BS Series in PC and CBN Tipped Back raft BS Tool Ordering imensions R XRN TN HSN escription BS-0375-N /32,1/ Precision ground with unique crossover design between BS-0500-N ,1/32,1/ flat bottom FB and back draft B inserts. Allows straight BS-0625-N /32,1/ walls with a larger step down BS-0750-N /32,1/16,1/ than B. Allows higher cutting speeds and feeds. BS-1000-N /32,1/16,1/ PC Tipped For carbon milling with longer tool life CBN Tipped For high speed machining or milling of high hardness materials with longer tool life and superior finishes. NEW! Higher cutting speeds and feeds with new Back raft Tools Back raft 20 Radius Ordering s: For.015 use ordering #.015 For 1/32 use ordering # 02 1/16 use ordering # 04 For 1/8 use ordering # 08 Example: 1/2 BS-0500N-04-PC or CBN

5 Copy Milling Program Tools Ball Nose Inserts BS-N S imensions S XRN TN HSN escription BS-0375-N Sidecutting, non-chipbreaker. Side cutting insert used in BS-0500-N cavity and core profiling, for BS-0625-N blending of fillets on medium and hard BS-0750-N BS-1000-N BS-1250-N MB XRN TN HSN escription MB Unique cutting edge allows performance in all operations in MB material below 42 HRc; in semi, & finishing operations above. MB Significant benefits in chip evacuation. Insert geometry MB allows smoother cutting MB motion-diminishing heat build up & tool deflection, reduces MB vibration caused by cutting action. MBT XRN TN HSN escription MBT Precision ground, harder grade, for semi-finish and finish MBT milling. Excellent choice for MBT unattended finish milling at small depth and high speeds MBT and feed rates. MBT MBT RB-N XRN TN HSN escription RB-0375-N Precision ground, non-chipbreaker. Best choice RB-0500-N for cavity, core and profile RB-0625-N milling of pre-hard and fully hard die/mold steels, RB-0750-N cast steels and cast iron. RB-1000-N Strongest cutting edge design. RB-1250-N RBT RBT XRN TN HSN escription RB-0375-T Precision ground for semi-finish and finish milling. Excellent choice RB-0500-T for unattended finish milling at RB-0625-T small depth and high speed and feed rates. RB-0750-T RB-1000-T RB-1250-T NA Non-coated grade. XRN Multi-layer hybrid coating of AlCrN. This coating has very good heat resistance and also a low friction coefficient. The XRN coating is designed for use in HSM of un-heat treated softer materials such as Titanium, Inconel, Stainless Steels and other gummy materials that require the use of liquid coolant. HSN Millstar s new coating is a multi-layer hybrid Nano coating. This new coating has very good heat resistance and high hardness. The HSN coating is designed for use in HSM of Heat Treated materials up to 72 HRc. ATiN-EXAON (TN) Titanium Aluminum Nitride advanced PV coating. A special, improved ATiN coating approaching surface hardness of CBN on a tough substrate. Recommended for tough and hard metal machining applications. M iamond coating. Custom coating for cutting nonferrous, non-metallic and very abrasive materials at highly elevated speeds. Use on copper, bronze, brass, aluminum-silicon alloys, carbon graphite, solid and fiber-reinforced plastics, ceramics and composite Custom tool coatings for specific applications are available by request. Ball Nose Inserts Inch Page 21 21

6 Carbide Modular Shrink System, Metric Insert Shrink Fit HEA Shrink Fit SHANK Type Code Tool imensions imensions Ø1 Tool Ø1 VB, VRBS CHTAV-06-11,7 43,2 22,3 CHTAV-08-11,7 43,2 20,9 TO, HF, FB, BS, MB,MBT, B, TOB-NF, RBT CHTA-10-11,7 43,2 21,5 RB, MB, MBT, BS, RBT CHY-12-11,7 43,2 21,5 CSS CSS ,60 124,40 15,24 15,24 FB, B, BS, HF, TO, TOB-NF CHF-12-11,7 43,2 21,5 BS, RB, MB, MBT, RBT FB, B, BS, HF, TO, TOB-NF CHY-16-T2 14,0 38,2 CHF-16-T2 14,0 38,2 CSS T2 CSS T ,80 180,80 16,51 16,51 RB, BS, MB, MBT, RBT FB, B, BS, HF, TO, TOB-NF CHTAV-06-7,97 1 CHY-20-T3 17,1 48,3 CHF-20-T3 17,1 48,3 CHTAV CHTA-10-10,43 1 CSS T3 CSS T3 CSS T3 CHY-12- CHF-12-11, CHY-16-T2 CHF-16-T2 13,97 T2 T2 96,50 172, CHY-20-T3 CHF-20-T3 17,14 T3 T3 17,78 17,78 17,78 Carbide Modular Shrink System Inserts & Holders Metric Page

7 Profile Milling Program Tools Small Ball Nose & Back raft Inserts VRBS VB 1 R imensions R XRN TN HSN escription VRBS-6 6 8,10 3 Used for semi and finish-milling small radius or detail VRBS-8 8 4,50 4 work, and surface milling in soft and hard steel, cast iron, aerospace and non-ferrous alloys, graphite, etc. Suitable for high speed and hard milling. imensions R XRN TN HSN VB ,6 0,1/0,4 Used for semi and finish-milling small radius VB ,1/0,4 or detail work, and surface milling in soft and hard steel, cast iron, aerospace and non-ferrous alloys, graphite, etc. Suitable for high speed and hard milling VRBS, VB, HF Inserts HF Cutting Recommendations Metric 72 Metric High Feed Inserts HF Cutting Recommendations for High Feed Inserts Work Material USA/W.- Nr./JIS SK61 SK61 SK61 SK12 SK12 SK12 Material Hardness imensions PR XRN TN HSN escription HF ,00 Millstar HF insert is designed for High feed and High HF ,43 speed machining. It runs at high cutting speed and feed rates with shallow depth of cut. It allows the chip to flow HF ,94 up and out of the cut quickly. It allows heavy chip loads. HF ,26 HF ,82 Cutting epth at iameter ap max Cutting Width Coating Insert Type Recom. Cut speed at Max feed per tooth fz at cutting insert diameter Hrc Ae max sfm/min <41 0,38 0,46 0,61 0,76 0, % HF XRN/HSN ,28~0,48 0,36~0,56 0,051~0,71 0,66~0,86 0,85~1, ,32 0,38 0,51 0,64 0, % HF XRN/HSN ,22~0,42 0,28~0,48 0,41~0,61 0,54~0,74 0,70~0, ,26 0,31 0,42 0,52 0, % HF HSN ,16~0,36 0,21~0,41 0,32~0,52 0,42~0,62 0,55~0,75 <41 0,38 0,46 0,61 0,76 0, % HF XRN/HSN ,28~0,48 0,36~0,56 0,51~0,71 0,66~0,86 0,85~1, ,32 0,38 0,51 0,64 0, % HF XRN/HSN ,220~0,42 0,28~0,48 0,32~0,52 0,54~0,74 0,70~0, ,26 0,31 0,42 0,52 0, % HF HSN ,16~0,36 0,21~0,41 0,51~0,71 0,42~0,62 0,55~0,75 P20/1,2330 <41 0,38 0,46 0,61 0,76 0, % HF XRN/HSN ,28~0,48 0,36~0,56 0,41~0,61 0,66~0,86 0,85~1,05 P20/1, ,32 0,38 0,51 0,64 0, % HF XRN/HSN ,22~0,42 0,28~0,48 0,51~0,71 0,54~0,74 0,70~0,90 2/1,2379/ SK11 <41 0,38 0,46 0,61 0,76 0, % HF XRN/HSN ,28~0,48 0,36~0,56 0,41~0,71 0,66~0,86 0,85~1,05 2/1,2379/ SK ,32 0,38 0,51 0,64 0, % HF XRN/HSN ,22~0,42 0,28~0,48 0,41~0,61 0,54~0,744 0,70~0,90 2/1,2379/ SK ,26 0,31 0,42 0,52 0, % HF HSN ,16~0,36 0,21~0,41 0,32~052 0,42~0,62 0,55~0,75 Grey Cast Iron/ GG <41 0,38 0,46 0,61 0,76 0, % HF XRN/HSN ,282~0,48 0,36~0,56 0,51~0,71 0,66~0,86 0,85~1,05 Cast Iron/GGG 41+ 0,38 0,46 0,61 0,76 0, % HF XRN/HSN ,28~0,48 0,36~0,56 0,51~0,71 0,66~0,86 0,85~1,05

8 Copy Milling Program Tools NA Non-coated grade. XRN Multi-layer hybrid coating of AlCrN. This coating has very good heat resistance and also a low friction coefficient. The XRN coating is designed for use in HSM of un-heat treated softer materials such as Titanium, Inconel, Stainless Steels and other gummy materials that require the use of liquid coolant. HSN Millstar s new coating is a multi-layer hybrid Nano coating. This new coating has very good heat resistance and high hardness. The HSN coating is designed for use in HSM of Heat Treated materials up to 72 HRc. ATiN-EXAON (TN) Titanium Aluminum Nitride advanced PV coating. A special, improved ATiN coating approaching surface hardness of CBN on a tough substrate. Recommended for tough and hard metal machining applications. M iamond coating. Custom coating for cutting nonferrous, non-metallic and very abrasive materials at highly elevated speeds. Use on copper, bronze, brass, aluminum-silicon alloys, carbon graphite, solid and fiber-reinforced plastics, ceramics and composite Custom tool coatings for specific applications are available by request. Flat Bottom, Back raft, Toroid B-N R Tool Ordering imensions R XRN TN HSN escription B-10-N 10 8,5 0,5/0,8/1,0 Precision ground with 7º back taper. B-12-N 12 9,95 0,5/1,0/2,0 Used for milling of B-16-N 16 11,55 0,5/1,0/1,3/2,0/3,0 cores, cavities, fillets with straight or very B-20-N 20 13,35 0,5/1,0/1,6/2,0/3,0 steep walls of harder B-25-N 25 19,95 1,0/2,0 B-32-N 32 8,5 1,0/2,6 B-R R XRN TN HSN escription B-10-R 10 8,5 0,5/0,8/1,0 Precision ground with R positive ground B-12-R 12 9,95 0,5/1,0 chip-breaker and 7º back B-16-R 16 11,55 0,5/1,0/1,3 taper. Used for milling of cores, cavities, fillets B-20-R 20 13,35 0,5/1,0/1,6 with straight or very B-25-R 25 19,95 1,0/2,0 steep walls of softer B-32-R 32 23,35 2,6 BS R XRN TN HSN escription BS-10-N 10 8,5 0,1/0,8/1,0 3 Precision ground with unique crossover design between BS-12-N 12 9,95 0,1/1,0 3 flat bottom FB and back draft BS-16-N 16 11,55 0,1/1,0/1,3 3 B inserts. Allows straight walls with a larger step down BS-20-N 20 13,35 0,1/1,0/1,6 3 than B. Allows higher cutting BS-25-N 25 19,95 1,0/2,0 3 speeds and feeds. BS-32-N 32 23,35 1,0/2,0 3 FB-R R XRN TN HSN escription R FB-10-R 10 8,5 0,8 Precision ground with positive ground FB-12-R 12 9,15 1,0 chip-breaker. Flat bottom FB-16-R 16 10,65 0,5/1,3 inserts for shoulder milling, fillet finishing and long FB-20-R 20 12,25 1,6 reach angular wall finishing FB-25-R 25 16,35 2,0 of softer FB-32-R 32 21,3 2,6 TO R XRN TN HSN escription TO ,65 3,0 Precision ground large R corner radius & back taper TO ,20 3,0 for spiral and pocket milling. TO ,25 4,0 Milling of pre-hard and hardened flat surfaces at TO ,15 5,0 higher speeds than tools TO ,25 6,0 with smaller corner radii. Good choice for HS milling TO ,15 7,5 of Aluminum. TO ,95 8,0 TOB-NF R XRN TN HSN escription TOB-12-NF 12 9,2 3,0 Millstar inserts designed R for high seed high feed TOB-16-NF 16 11,25 3,0 roughing of Aluminum, but TOB-20-NF 20 13,15 3,0 also has the versatility to be used for fine finishing TOB-25-NF 25 18,25 3,0 as well. Flat Bottom, Back raft & Toroid Metric Inserts Metric Page 73 73

9 BS Series in PC and CBN Tipped Back raft BS Tool imensions Ordering R XRN TN HSN escription BS-10-N 10 8,5 0,1/0,8/1,0 3 Precision ground with unique crossover design BS-12-N 12 9,95 0,1/1 3 between flat bottom FB BS-16-N 16 11,55 0,1/1/1,3 3 and back draft B inserts. Allows straight walls with BS-20-N 20 13,35 0,1/1/1,6 3 a larger step down than B. Allows higher cutting BS-25-N 25 19,95 1/2 3 speeds and feeds. PC Tipped For carbon milling with longer tool life CBN Tipped For high speed machining or milling of high hardness materials with longer tool life and superior finishes. NEW! Higher cutting speeds and feeds with new Back raft Tools Back raft 74 Radius Ordering s: For.015 use ordering #.015 For 1/32 use ordering # 02 1/16 use ordering # 04 For 1/8 use ordering # 08 Example: 1/2 BS-0500N-04-PC or CBN

10 Copy Milling Program Tools Ball Nose Inserts BS-N imensions S XRN TN HSN escription BS-10-N 10 9,50 3,65 Sidecutting, non-chipbreaker. Side cutting insert used in BS-12-N 12 8,80 2,90 cavity and core profiling, for BS-16-N 16 10,70 2,85 S BS-20-N 20 12,75 2,85 blending of fillets on medium and hard BS-25-N 25 17,20 4,85 BS-30-N 30 20,00 5,10 BS-32-N 32 21,00 5,30 MB XRN TN HSN escription MB ,65 Unique cutting edge allows performance in all operations in MB ,20 material below 42 HRc; in semi, MB ,25 & finishing operations above. MB ,15 Significant benefits in chip evacuation. Insert geometry MB ,25 allows smoother cutting MB ,15 motion-diminishing heat build up & tool deflection, MB ,95 reduces vibration caused by cutting action. MBT XRN TN HSN escription MBT ,65 Precision ground, harder grade, for semi-finish and finish MBT ,20 milling. Excellent choice for MBT ,25 unattended finish milling at small depth and high speeds MBT ,15 and feed rates. MBT ,25 MBT ,15 MBT ,95 RB-N XRN TN HSN escription RB-10-N 10 9,50 Precision ground, non-chipbreaker. Best choice RB-12-N 12 9,20 for cavity, core and profile RB-14-N 14 9,45 milling of pre-hard and fully hard die/mold steels, cast RB-16-N 16 11,25 steels and cast iron. Strongest RB-20-N 20 13,15 cutting edge design. RB-22-N 22 17,45 RB-25-N 25 18,25 RB-30-N 30 22,15 RB-32-N 32 21,95 RBT RBT XRN TN HSN escription RB-10-T 10 8,65 Precision ground for semi-finish and finish milling. Excellent choice RB-12-T 12 9,20 for unattended finish milling at RB-16-T 16 11,25 small depth and high speed and feed rates. RB-20-T 20 13,15 RB-25-T 25 18,25 RB-30-T 30 22,15 RB-32-T 32 21,95 NA Non-coated grade. XRN Multi-layer hybrid coating of AlCrN. This coating has very good heat resistance and also a low friction coefficient. The XRN coating is designed for use in HSM of un-heat treated softer materials such as Titanium, Inconel, Stainless Steels and other gummy materials that require the use of liquid coolant. HSN Millstar s new coating is a multi-layer hybrid Nano coating. This new coating has very good heat resistance and high hardness. The HSN coating is designed for use in HSM of Heat Treated materials up to 72 HRc. ATiN-EXAON (TN) Titanium Aluminum Nitride advanced PV coating. A special, improved ATiN coating approaching surface hardness of CBN on a tough substrate. Recommended for tough and hard metal machining applications. M iamond coating. Custom coating for cutting nonferrous, non-metallic and very abrasive materials at highly elevated speeds. Use on copper, bronze, brass, aluminum-silicon alloys, carbon graphite, solid and fiber-reinforced plastics, ceramics and composite Custom tool coatings for specific applications are available by request. Ball Nose Inserts Metric Page 75 75