5315VA Series. Long Edge Milling Cutter

Transcription

1 5315VA Series Long Edge Milling Cutter Profiling / Slotting LONG EDGE MILLING CUTTER The 5315VA family is the long edge cutter version of our versatile 7690VA shoulder milling series. This 5315VA series offers full effective utes with right-hand helix angle for high feed rates. This cutter is ideal for side milling and slotting applications. The main characteristic of this cutter family is it s, lower cutting force due to the high helix design. The 5315VA series are designed for roughing and semi- nishing applications, in, Alloyed, Stainless, High Temperature Alloys, Cast Iron and Aluminium Alloys VA12: Maximum ap = 23mm to 45mm Diameter Range = 25mm to 40mm 5315VA16: Maximum a p = 31mm to 61mm Diameter Range = 50mm to 80mm 191

2 5315VA12 Long Edge Milling Cutter (Porcupine) d 1 Slotting Product Dimensions (mm) Spares L EDP Item Description D L/H l1 d1 ap ap1 No. of Slotting* No. of EDP EDP Screw Tightening Nm I 1 D Weldon Shank a p 5315VA12 Weldon Shank VA12WA025R F3007T T8 1, VA12WA025R F3007T T8 1, VA12WA032R F3007T T8 1, VA12WA040R F3007T T8 1, VA12 Shell Mill Fixation VA12-A040R F3007T T8 1,40 d 1 * Note: Please do not surpass the recommended. ap for slotting. Note: Please note that a imum of 0,8mm insert radius is allowed on the 5315VA12 range of cutters. Larger radii inserts can be used on the leading pocket only if the body is modified by the end user. H a p D Shell Mill Fixation EDP 5315VA12 Technical Information (mm) Product Dimensions Item Description Facing Pitch Ramping Angle Helical Hole min. -. ap Helical / Linear Max RPM VA12WA025R23 25, VA12WA025R35 25, VA12WA032R35 32, VA12WA040R45 40, Flat VA12-A040R34 40, Facing Pitch 192

3 5315VA12 85 d ADGT ADET12-48 ADHT12-46 ADKT12-45 Product Application & Material Dimensions (mm) r l s Roughing Semi-Finishing Finishing EDP Item Description Grade Depth of Cut (mm) ap * or ap. and ap min. -. ae.* ae. 15% D** d (IC) l r hm min ADGT12T3PDFR-721 GH1-7,87 12,70 3,97 Facet 0, ADET12T308ER-48-7,87 12,70 3,97 0,80 0, ADET12T308ER-48-7,87 12,70 3,97 0,80 0, ADET12T3PDER-48-7,87 12,70 3,97 Facet 0, ADET12T3PDER-48-7,87 12,70 3,97 Facet 0, ADHT12T308ER ,87 12,70 3,97 0,80 0, ADHT12T308ER-46 X ,87 12,70 3,97 0,80 0, ADHT12T308ER-46-7,87 12,70 3,97 0,80 0, ADHT12T3PDER ,87 12,70 3,97 Facet 0, ADHT12T3PDER-46-7,87 12,70 3,97 Facet 0, ADKT12T3PD - 7,87 12,70 3,97 Facet 0, ADKT12T3PD - 7,87 12,70 3,97 Facet 0, ADKT12T3PD MP91M - 7,87 12,70 3,97 Facet 0, ADKT12T3PD SC3025-7,87 12,70 3,97 Facet 0,08 Machining Choice: 1 Choice 2 nd Choice 3 rd * Note: Please do not surpass the recommended. a p for slotting as shown on the steel body page 192. * Note: Please respect the following rule for pro ling with a p : for Weldon shank cutter Diameter 25mm ae < 25% D for Weldon shank cutter Diameter 32mm ae < 35% D for Weldon shank cutter Diameter 40mm ae < 40% D for Shell mill cutter Diameter 40mm ae < 75% D ** Note: For semi nishing, axial engagement ap for slotting and radial engagement ae for pro ling should be. 15% of the Diameter. Note: Feed recommendations can be found on page 194. Speed recommendations can be found on page

4 5315VA VA12 Feeds f z Geometry Grade Operation Unalloyed Alloyed Refractory PH Gray Iron Spheroidal- Ductile Iron Malleable Iron Aluminium & <16% Si 116 HBN Aluminium & Silicon >16% Si 92 HBN HTA Iron HTA Cobalt HTA Nickel HTA Titanium Hard >415 HBN >400 HBN FR-721 ER-48 ER-48 ER-46 ER-46 ER-46 GH1 X700 MP91M SC3025 Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max ,04-0,20 0,04-0, Slotting ,04-0,15 0,04-0, ,04-0,09 0,04-0,09 0,04-0,10 0,04-0, Slotting ,04-0,07 0,04-0,07 0,04-0,08 0,04-0, ,04-0,16 0,04-0, ,04-0,09 0,04-0,09 0,04-0,10 0,04-0, Slotting - - 0,04-0,14 0,04-0, ,04-0,07 0,04-0,07 0,04-0,08 0,04-0, ,05-0,16 0,05-0, ,04-0,09 0,04-0,09 0,04-0,10 0,04-0, Slotting - - 0,05-0,13 0,05-0, ,04-0,07 0,04-0,07 0,04-0,08 0,04-0, ,05-0,14 0,05-0, ,04-0,09 0,04-0,09 0,04-0,10 0,04-0, Slotting - - 0,05-0,11 0,05-0, ,04-0,07 0,04-0,07 0,04-0,08 0,04-0, ,05-0,16 0,05-0, Slotting - - 0,05-0,13 0,05-0, ,08-0,18 0,08-0,16 0,08-0, Slotting 0,08-0,14 0,08-0,12 0,08-0, ,08-0,18 0,08-0, ,08-0,18 0,08-0,16 0,08-0, Slotting 0,08-0,14 0,08-0, ,08-0,14 0,08-0,12 0,08-0, ,08-0,16 0,08-0, ,08-0,18 0,08-0,16 0,08-0, Slotting 0,08-0,12 0,08-0, ,08-0,14 0,08-0,12 0,08-0, ,08-0,18 0,08-0,16 0,08-0, Slotting ,08-0,14 0,08-0,12 0,08-0, Note: HTA = High Temperature Alloys Speed recommendations can be found on page

5 5315VA12 Speed v c 5315VA12 Series Coolant Recommendation Recommended -- CVD X Grade PVD X Grade Speed min. -. PVD CVD CVD Uncoated Micrograin ISO P M K Materials Unalloyed Alloyed Stainless PH Stainless Cast Iron N Aluminium & Alloys Rm and Hardness X700 MP91M SC3025 GH1 <600 N/mm <180 HBN <950 N/mm <280 HBN N/mm HBN N/mm HBN N/mm HBN Refractory P.H Grey GG-Ft Spheroidal-Ductile GGG-FGS Malleable GTS - MN/MP < 16% Si 116 HBN > 16% Si 92 HBN S High Temperature Alloys H Hard Materials Hard >415 HBN > 400 HBN 195

6 5315VA16 Long Edge Milling Cutter (Porcupine) d 1 Slotting H D Shell Mill Fixation L I 1 I 2 a p a p Product Dimensions (mm) Spares EDP Item Description D L/H l1 l2 d1 ap ap1 No. of Slotting* No. of 5315VA16 Shell Mill Fixation - Medium and Fine Pitch VA16-A050Z3R D4010T T15 3, VA16-A050Z4R D4010T T15 3, VA16-A063Z4R D4010T T15 3, VA16-A063Z5R D4010T T15 3, VA16-A080Z4R D4010T T15 3, VA16-A080Z5R D4010T T15 3, VA16 DIN Fixation Taper VA16GA50/050R D4010T T15 3, VA16GA50/063R D4010T T15 3,10 * Note: Please do not surpass the recommended. ap for slotting. Note: Please note that a imum of 2,5mm insert radius is allowed on the 5315VA16 range of cutters. Larger radii inserts can be used on the leading pocket only if the body is modified by the end user. EDP EDP Screw Tightening D DIN Fixation EDP 5315VA16 Technical Information (mm) Product Dimensions Item Description Facing Pitch Ramping Angle Helical Hole min. -. ap Helical / Linear Max RPM VA16-A050Z3R VA16-A050Z4R VA16-A063Z4R VA16-A063Z5R VA16-A080Z4R VA16-A080Z5R VA16GA50/050R VA16GA50/063R Flat Facing Pitch 196

7 5315VA16 85 d APET16-42 APHT16-42 APEX APHT16-F APFW16-T Product Application & Material Dimensions (mm) r l s Roughing Semi-Finishing Finishing EDP Item Description Grade Depth of Cut (mm) ap * or ap. and ap min. -. ae.* ae. 15% D** d (IC) l r hm min APET160408TR-42-9,52 16,66 4,76 0,80 0, APET160410TR-42-9,52 16,66 4,76 1,00 0, APET160415TR-42-9,52 16,66 4,76 1,50 0, APET160420TR-42-9,52 16,66 4,76 2,00 0, APET160425TR-42-9,52 16,66 4,76 2,50 0, APHT1604PDTR ,52 16,66 4,76 Facet 0, APHT1604PDTR-42-9,52 16,66 4,76 Facet 0, APHT1604PDTR-42 MP91M - - 9,52 16,66 4,76 Facet 0, APEX1604PDFR-701 SP4019-9,52 16,66 4,76 Facet 0, APEX1604PDFR-701 GH1-9,52 16,66 4,76 Facet 0, APHT1604PDFR GH1-9,52 16,66 4,76 Facet 0, APFW1604PDTR X400-9,52 16,66 4,76 Facet 0, APFW1604PDTR SP4019-9,52 16,66 4,76 Facet 0, APFW1604PDTR SC3025-9,52 16,66 4,76 Facet 0, APFW1604PDTR GH ,52 16,66 4,76 Facet 0,10 Machining Choice: 1 Choice 2 nd Choice 3 rd * Note: Please do not surpass the recommended. a p for slotting as shown on the steel body page 196. * Note: Please respect the following rule for pro ling with a p : for Shell mill cutter ae < 75% of the Diameter for Taper 50 cutter ae < 60% of the Diameter ** Note: For semi nishing, axial engagement a p for slotting and radial engagement ae for pro ling should be. 15% of the Diameter. APHT1604PDTR-42 to be used for Stainless with heavy scale or for unstable conditions. APFW1604PDTR X400 should be used for Alloyed with heavy scale or hardened steel. APFW1604PDTR SP4019 should be used for High Temperature Alloys with heavy scale or hardened steel. Note: Feed recommendations can be found on page 199. Speed recommendations can be found on page

8 5315VA16 Long Edge Milling Cutter (Porcupine) 85 d APHT16-46 APET16-48 APKT16-43 APKT16-45 Product Application & Material Dimensions (mm) r l s Roughing Semi-Finishing Finishing EDP Item Description Grade Depth of Cut (mm) ap * or ap. and ap min. -. ae.* ae. 15% D** d (IC) l r hm min APHT160408ER-46-9,52 16,66 4,76 0,80 0, APHT160408ER-46-9,52 16,66 4,76 0,80 0, APHT160416ER-46-9,52 16,66 4,76 1,60 0, APHT160416ER-46-9,52 16,66 4,76 1,60 0, APHT160424ER-46-9,52 16,66 4,76 2,40 0, APHT160424ER-46-9,52 16,66 4,76 2,40 0, APET1604PDER-48-9,52 16,66 4,76 Facet 0, APET1604PDER-48-9,52 16,66 4,76 Facet 0, APET160408ER-48-9,52 16,66 4,76 0,80 0, APET160408ER-48-9,52 16,66 4,76 0,80 0, APKT1604PDER ,52 16,66 4,76 Facet 0, APKT1604PDER ,52 16,66 4,76 Facet 0, APKT1604PDER-43 MP91M - - 9,52 16,66 4,76 Facet 0, APKT1604PDER-43 SC ,52 16,66 4,76 Facet 0, APKT1604PD - - 9,52 16,66 4,76 Facet 0, APKT1604PD - - 9,52 16,66 4,76 Facet 0, APKT1604PD MP91M - - 9,52 16,66 4,76 Facet 0,08 Machining Choice: 1 Choice 2 nd Choice 3 rd * Note: Please do not surpass the recommended. a p for slotting as shown on the steel body page 196. * Note: Please respect the following rule for pro ling with a p : for Shell mill cutter ae < 75% of the Diameter for Taper 50 cutter ae < 60% of the Diameter ** Note: For semi nishing, axial engagement a p for slotting and radial engagement ae for pro ling should be. 15% of the Diameter. APKT1604PDER-43 to be used for steel when unstable conditions Note: Feed recommendations can be found on page 200. Speed recommendations can be found on page

9 5315VA VA16 Feeds f z Geometry Grade Operation Unalloyed Alloyed Refractory PH Gray Iron Spheroidal- Ductile Iron Malleable Iron Aluminium & <16% Si 116 HBN Aluminium & Silicon >16% Si 92 HBN HTA Iron HTA Cobalt HTA Nickel HTA Titanium Hard >415 HBN >400 HBN TR-42 TR-42 TR-42 FR-701 FR-701 FR TR TR TR TR MP91M SP4019 GH1 GH1 X400 SP4019 SC3025 GH1 Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max ,10-0,25 0,10-0, Slotting - - 0,10-0,18 0,10-0, ,10-0,25 0,10-0,22 0,10-0,25 0,10-0, Slotting 0,10-0,18 0,10-0,16 0,10-0,18 0,10-0, ,08-0,25 0,08-0,20 0,08-0, ,08-0,10 - Slotting ,08-0,18 0,08-0,15 0,08-0, ,03-0,20 0,03-0, Slotting ,03-0,07 0,03-0, ,03-0,18 0,03-0, Slotting ,03-0,15 0,03-0, ,03-0,18 0,03-0, Slotting ,03-0,15 0,03-0, ,10-0, ,08-0,12 - Slotting - 0,10-0, ,10-0,11 0,11-0,11 0,10-0,13 0,10-0,15 0,08-0,12 - Slotting ,10-0,25 0,10-0,25 0,10-0, Slotting ,10-0,17 0,10-0,17 0,10-0, ,10-0,20 0,10-0,20 0,10-0, Slotting Note: HTA = High Temperature Alloys Speed recommendations can be found on page

10 5315VA VA16 Feeds f z Geometry Grade Operation Unalloyed Alloyed Refractory PH Gray Iron Spheroidal- Ductile Iron Malleable Iron Aluminium & <16% Si 116 HBN Aluminium & Silicon >16% Si 92 HBN HTA Iron HTA Cobalt HTA Nickel HTA Titanium Hard >415 HBN >400 HBN ER-46 ER-46 ER-48 ER-48 ER-43 ER-43 ER-43 ER-43 MP91M SC3025 MP91M Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max ,05-0,25 0,05-0, ,05-0,11 0,05-0,11 0,05-0,12 0,05-0, Slotting - - 0,05-0,18 0,05-0, ,05-0,09 0,05-0,09 0,05-0,10 0,05-0, ,05-0,25 0,05-0, Slotting - - 0,05-0,18 0,05-0, ,05-0,11 0,05-0,11 0,05-0,12 0,05-0, Slotting ,05-0,09 0,05-0,09 0,05-0,10 0,05-0, ,05-0,11 0,05-0,11 0,05-0,12 0,05-0, Slotting ,05-0,09 0,05-0,09 0,05-0,10 0,05-0, ,08-0, Slotting 0,08-0, ,08-0,25 0,08-0, Slotting 0,08-0,18 0,08-0, ,08-0,23 0,08-0, ,08-0,23 0,08-0,23 0,08-0, Slotting 0,08-0,16 0,08-0, ,08-0,16 0,08-0,16 0,08-0, ,08-0,23 0,08-0,23 0,08-0, Slotting ,08-0,16 0,08-0,16 0,08-0, ,08-0, Slotting - 0,08-0, ,08-0,22 0,08-0, Slotting 0,08-0,16 0,08-0, ,08-0, Slotting 0,08-0, Note: HTA = High Temperature Alloys 200

11 5315VA16 Speed v c 5315VA16 Series -- Coolant Recommendation Recommended PVD X Grade CVD X Grade PVD Speed min. -. PVD PVD CVD Uncoated Micrograin ISO P M K Materials Unalloyed Alloyed Stainless PH Stainless Cast Iron N Aluminium & Alloys Rm and Hardness X400 SP4019 MP91M SC3025 GH1 <600 N/mm <180 HBN <950 N/mm <280 HBN N/mm HBN N/mm HBN N/mm HBN Refractory P.H Grey GG-Ft Spheroidal-Ductile GGG-FGS Malleable GTS - MN/MP < 16% Si 116 HBN > 16% Si 92 HBN S High Temperature Alloys H Hard Materials Hard >415 HBN > 400 HBN

12 5315VA Technical Information Calculation of the average chip thickness in relation with the ae e is less than 50% of dia. Formula: Programme Feed Rate (f z f z = h m x d a e h m = Average chip thickness a e = Radial engagement f z = Feed per tooth d = Cutter diameter Formula: Average Chip Thickness (h m h m = f z x a e d Multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter Cutter Ø 25mm Cutter Ø 32mm Cutter Ø 40mm a e % a e mm Coef cient Coef cient Coef cient a Factor e % a e mm a Factor e % a e mm Factor 5 1,25 2,30 5 1,60 2,30 5 2,00 2, ,50 1, ,20 1, ,00 1, ,75 1, ,80 1, ,00 1, , ,40 1, ,00 1, ,25 1, ,00 1, ,00 1, ,75 1, ,20 1, ,00 1, ,50-25,00 1, ,00-32,00 1, ,00-40,00 1,00 Multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter Cutter Ø 50mm Cutter Ø 63mm Cutter Ø 80mm a e % a e mm Coef cient Coef cient Coef cient a Factor e % a e mm a Factor e % a e mm Factor 5 2,50 2,30 5 3,15 2,30 5 4,00 2, ,00 1, ,30 1, ,00 1, ,50 1, ,45 1, ,00 1, ,00 1, ,60 1, ,00 1, ,50 1, ,75 1, ,00 1, ,50 1, ,05 1, ,00 1, ,00-50,00 1, ,50-63,00 1, ,00-80,00 1,00 Example: 50mm diameter cutter using a 5,0mm radial engagement (a e ) = 10% of the cutter diameter. At 10%, your coefficient is 1,66 (see chart); therefore you must multiply your feed rate by 1,66 for correcting the feed for profiling. 202