PARTICULARS EPYLLION KNITEX LTD. EPYLLOIN FABRICS LTD.

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2 BACKGROUND Epyllion Group started with first venture Dekko Knitwear's Limited (DKL) in 1994 with 2 sewing lines and total of 200 workforce at Mirpur Area. Now it has about 9800 workforce with 78 Sewing Lines in several areas of Dhaka & Gazipur. At Present we are capable of producing 30 tons of high quality fabric and 125,000 pieces of ready made garments in a day.

3 TEXTILE INDUSTRIES PARTICULARS EPYLLION KNITEX LTD. EPYLLOIN FABRICS LTD. Total Manpower Covered Area 84,000 sft 1,85,000 sft Products Single Jersey: Single Jersey, Lacost, Pique, Spandex SJ, Cotton Terry, Spandex Terry, Spandex Lacost, Cross Tuck SJ, Denim Fashion, Indigo Dyed Fabric, Vertical Stripe, Yarn Dyed & Any kind of design fabric with cotton/ Polyester/ Melange/ CVC/ PC etc. Double Jersey: Rib, Interlock, Irregular Rib, Spandex Rib, Drop Needle Interlock, Plated Interlock, Waffle, Automen, Mesh, Yarn Dyed & Any type of design fabric with cotton/ Melange/ CVC/ PC etc. Flat Knit Solid, Tipping, Two tone, Semi- Jacquard structure Design etc. SingleJersey: Single Jersey, Lacost, Pique, Spandex SJ, Cotton Terry, Spandex Terry, Spandex Lacost, Cross Tuck SJ, Denim Fashion, Indigo Dyed Fabric, Vertical Stripe, Auto Stripe & Any kind of design fabric with cotton/ Organcic/ Polyester/ Melange/ CVC/ PC etc. Double Jersey: Rib, Interlock, Irregular Rib, Spandex Rib, Drop Needle Interlock, Plated Interlock, Waffle, Automen, Mesh, Yarn Dyed & Any type of design fabric with cotton/ Melange/ CVC/ PC etc. Flat Knit Solid, Tipping, Two tone, Semi- Jacquard structure Design etc. Total Production Capacity Per Day 10,000 Kgs. 20,000 Kgs.

4 Most Modern Process Controller with Low Liquor Ratio AIDED BY COMPUTER BASED AUTO LABORATORY DYEING MACHINE AND CAPACITY EKL EFL Total Production Capacity Kg. 22,000 Kg. 32,500 Kg. Sample Dyeing 06 Sets 10 Sets 16 Sets Dyeing (Production) 10 Sets 14 Sets 24 Sets

5 KNITTING SECTION FABRIC TYPE EKL EFL DAILY CAPACITY MONTHLY CAPACITY JERSEY ,800 KGS 5,04,000 KGS INTERLOCK ,500 KGS 1,05,000 KGS RIB ,200 KGS 1,26,000 KGS FLEECE ,500 KGS 1,05,000 KGS AUTO-STRIPE ,350 KGS 40,500 KGS COLLAR & CUFF KNIT ,000 SET 750 KGS 300,000 SET 22,500 KGS TOTAL ,100 KGS 903,000 KGS

6 Our Products and Development

7 INDIGO FASHION IN KNIT FASHION OF INDIGO REFLECT WITH COMFORT Products :- Indigo dyed Jersey, Two tone Jersey Denim Look, Loop Back, Fleece, Lagging Jersey, etc.

8 Stretch Product. Products : Spandex with Cotton, Viscose, Modal, Bamboo, Nylon, Polyester. Spandex Rib, Flat Knit Spandex Interlock, loop back, etc.

9 Performance Fabric Products : 100% Polyester Mesh, Interlock 50% Polyester, 50% Cotton Interlock. Polyester Viscose SJ. Polyester/Nylon. Polyester Viscose. 100% Nylon.

10 Special Fabric Product : 100% Bamboo Cotton, Cotton Modal or 100% Modal, Jacquard design with plain machine, Cool Rib, Thermal, Waffle, Inject Mélange SJ, Drop Needle Interlock, Auto Stripe Diamond Design, Cross Tuck Interlock, Grindle Auto Stripe SJ, Flat Back Waffle, Pique with Lurex, etc.

11 Other Design. Ever Monte, Army Rib Sweat, Grindle Fleece, Lacoste Stripe, Milano Rib, Mercerized Jersey, Pima Cotton SJ, Viscose Polyester Plated, Cotton Milano Rib, Polyester Poplin Interlock, Jay Sweat Terry, Trooper Stripe Jersey, Dimension Stripe Sanded Jersey, etc.

12 Special Finish Stain away. Moisture Management. Silver or anti microbial finish. Water/Oil repellent finish. Flame retardant. UV Protection (SPF-30, SPF-50). Cool & Fresh finish. Rapid Dry/ Quick Dry. Breathable Finish. Wrinkle Free.

13 Sustainable Practice in Epyllion Group.

14 Location of Development Old FLOURECENT Light Consumption (Kw) New ENERGY Light Consumption (Kw) Benefits of Changes. EFL Floor Area 9,000 Watts 3,900 Watts 5,100 Watts EKL Greige Store 864 Watts 130 Watts 734 Watts EKL Finish & Yarn Store 864 Watts 130 Watts 734 Watts EKL Hallway 216 Watts 130 Watts 86 Watts EFL Finish Store 684 Watts 416 Watts 268 Watts EFL Greige Store 1,008 Watts 650 Watts 358 Watts EFL Yarn Store 1,152 Watts 598 Watts 554 Watts EFL Hallway 720 Watts 364 Watts 356 Watts EFL Batch Preparation 252 Watts 182 Watts 70 Watts 8,260 Watts

15 Changing the lighting Changing of EFL Knitting Floor Light from Florescent light (18 watts x 3 pcs.) to Energy saving Light (26 watts x 1 pc.). This is showing that it is possible to save huge energy.

16 Energy Saving Lighting

17 Energy Saving Lighting.

18 Estimated Energy Savings on Lighting. Power Saving Present Power Consumption Future Power Consumption 1500 Unit X 40 Watt = 60 KW 752 Unit X 23 Watt = 17.3 KW 62 Unit X 400 Watt = 24.8 KW 62 Unit X 105 Watt= 6.51 KW Total : 84.8 KW KW Total Savings : 61 KW Reduction Of Carbon Footprint Ton / Month lbs( Ton) CO2 Emitted / KWH Power Generation

19 Hot water generation System Water Feed & Generation Chart Temperature 25 C Feed Water 35 C Feed Water 45 C Feed Water 50 C Generation C Generation C Generation C Generation Hot Water(Lt.) / Hour generation from One system. (Based on 500 degree Cent. Flue gas Temperature)

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21 Hot water generation system from exhaust gas of generator to produce C hot water. Where we can save 900,000 TK /monthly from the natural gas utilization. Invested amount of TK 25,000,000 for the system expected to be recovered in 28 months..

22 Rain water collection system. Reuse,

23 Rain Water Collection System Printing Roof EFL Roof EKL Roof Washing Roof Total Area of Roof Avg. Rain in Rajendrapur/ Year Total Water Out Put Req. Power Pump output** Hour Save/Year Pump Capacity** 200 m3/hr X 60%= 120 m3/hr 30 KW Water Save 22,814,000 Lt. (22,814 m3) Fabric Dyeing 190 Tons Power Save 6,840 KWH Reduction of Carbon Footprint 4.03 Ton. 5500Sft Sft Sft Sft Sft. 5.21Ft Ft M3 120M3 190Hr.

24 Cooling Water Return and Reuse,

25 Cooling water Recovery Installation of COOLING Recovery Line from Dyeing Machines

26 Condensate return System & reuse in Boiler feed water to save energy.

27 Steam Condensate Recovery

28 Treatment of Effluent from Textile

29 Treatment of Effluent from Textile

30 Treatment of Effluent from Textile

31 Process Development

32 Wet Slitting with enzyme dust cleaning system. Leads to Healthy dust free work area and significant savings in water consumption. Which is first of his kind in Bangladesh. Thanks to innovative technology Recycling water spray for cleaning with few litres of water. Precious Earth water saved 170 m 3 / Day.

33 Combi-Dye : Due to environmental and economical concern, new contemporary process chemistry designed to dye Cotton in one step combining scouring & dyeing together for the Darker Shade.One step Dyeing offering following advantage:- Time saving, since whole scouring-rinsingneutralization step are skipped. Total time reduced by 3 hours. Water Saving for skipped steps, Less environmental pollution. Energy and carbon emission. Less weight losses. Better Handle.

34 140 COMBIDYE Time Standard Dyeing Process of Cotton Combi- Dyeing Process of Cotton

35 Combi-Polish : Combined Bio-Polish and Bleach clean-up greatly reduces the Time, Energy & water consumption by combining the Bio- Polishing and Bleach cleaning process in the Dyeing step. Thanks to R&D and innovative process chemistry to putting Future into textile.

36 COMBIPOLISH Temperature Time Standard Dyeing Process of Cotton Enzym 80 HAC Dyes Dose-20' Salt Alkali Dyeing 40'-60 ' Dyeing Process of Cotton with Combi-Polish

37 ECO-Soaping : Soaping of Reactive dyes there is no longer a need to soap at Boil, this can now be carried out at 80.This coupled with the additional saving of 1 to 2 soaping rinse bath result in reduction of Time, water & Energy. Thanks to R&D and process Chemistry where we are putting Future into Textile which leads to efficient use of resources and reduced carbon emission.

38 Features and Benefits of Eco-Soaping. Features Reduce soaping temperature from 98 o C to 80 o C Shortening of total process Compliance with all ecology standard known today Benefits Reduction in process costs resulting in average savings of : Water -30% Electricity -20% Time -30% Steam -24% Higher productivity Pass market ECO requirements REACh Oeko-tex 100 GOTS (2)

39 ECO-Clearing : After Cleaning of Polyester and blends Dyeing with disperse to clear conventional alkaline reduction clearing leads to significant time consuming and hazards treatment. To overcome one step ahead clearing process had developed which increased the efficiency, greater eco-friendliness resulting in higher efficiency and significant saving in Water, Energy & Cost.

40 PROCESS DEVELOPMENT

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42 Other Future Initiative Individual metering system for energy, gas & water : To quantify & justify savings, Condensate Return. Water meter. Energy meter in several uses Area.

43 Boiler Economizer : Feed water pre-heating with boiler flue gas, Projected to saving of 5% of total energy from boiler.

44 Tree Plantation. We have an on-going programme of tree plantation. 10,000 Tree will be planted this year. A Little to Mother Earth.

45 Thanks for Patient Hearing Towards Epyllion.