Delivering Events across the Presented by Todd Brown and Chris Nelson. C opyri g h t 2013 OSIso f t, LLC.

Transcription

1 Delivering Events across the PI System Presented by Todd Brown and Chris Nelson

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3 UC2012: Last Year 3

4 UC2012: Last Year 4

5 PI Event Frames has arrived! 5

6 Information Challenges C o p yr i g h t O S Is o f t, L L C. 6

7 + Tags Assets Data Processing Mining 50K Tags 100K Tags Time 7

8 + Tags Assets Data Mining 10K information. 50K Tags Processing As time goes on, It s Harder to find Tags Time 8

9 Homosapien Data Integration Copy Information Challenges Paste Hard to Find Related Data Events & Process Data Are Not Integrated Increasing Data 9

10 PI Event Frames Events Shorten the Time to Insight Too High! Downtime Batches Your Data Information Challenges 10

11 Events Across All Industries 11

12 Turbine Startups & Shutdowns Events = Startups, Shutdowns Goal = Respond to MW dispatch requests efficiently Good operating practice has significant impact on power generation economics & equipment maintenance. Power & Utilities Power & Utilities Generating Availability Data System (GADS) Events = description of equipment failures such as when the event started/ended, type of outage (forced, maintenance, planned), etc. Goal = increase grid reliability 12

13 Mobile Truck Oil / Water Inventory Tracking Event = truck arrives at a facility & connects to an Inlet and off-loads oil/water into facility storage tanks. Goal = Inventory Tracking Transportation of oil/water mixtures from well locations not connected by pipeline Oil & Gas Power & Utilities Off-Shore Well Surveillance Events = Pump vibrations, meter pressure, well step number, downtime, ramp ups, ramp downs, etc. Goal = safety, production optimization, asset reliability Event Triage: Detecting & responding to events. Detailed event analysis, summary write-up, recommendations for fix 13

14 Pulp & Paper Paper Grade Runs & Best Grade Change Events = paper runs, time between runs (grade change) Goal = Reduce the amount of time the operator takes to perform a grade change Compare grade run set points & actuals to current run. Power Metals & Mining Utilities Metal Processing Coil Tracking Events = rolls of aluminum Goal = quality, produce better aluminum; comparison and analysis of data from different rolls Measure & record average force to create the roll 14

15 Chemicals Cycle Time & Loss Time Analysis Events = batches, processing steps Goal = Identify & utilize free capacity by running existing equipment more efficiently. Capital cost avoidance for new equipment. Determine mean cycle time for each processing step. Loss/reason code for variations to step target times. Power Life Sciences & Utilities Batch Processing CIP / SIP Events = batches, unit procedures, operations, phases Goal = ensure product quality & maintain regulatory compliance Batch analysis, batch reporting, annual product reports 15

16 Utilities Startups & Shutdowns Peak vs. Off-peak Power GADS Reporting Metals & Mining Downtime / Reason Codes Anode Tracking Material Transfers Oil & Gas Specific Crude Runs Catalyst Change Outs Well Testing Chemicals Downtime / OEE / TEEP Safety Events Process Excursions Life Sciences Batch Processing Cycle Time Genealogy Pulp & Paper Grade Runs / Grade Changes Pulp Cooking Startups of Major Equipment 16

17 Wind Turbine Faults Downtime / Outages Daily Production Summaries Transportation Trips (Point A to Point B) Fueling Asset Excursions / Faults O&G Downstream Specific Crude Runs Catalyst Change Outs Environmental Excursions Sustainability Daily / Monthly Consumption Air Emissions Monitoring Waste Water Discharge Water Utilities Water Quality Excursions Water Level Excursions Leaks / Large Consumptions Solar Sun vs. Shade Days Production Summaries Downtime 17

18 Released In Development PI EF Talk Part 1 PI EF Talk Part 2 18

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20 Fleet Reliability 20

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22 Truck Events Round Trip Events Round Trip Waiting Loading Running Loaded Dumping Running Empty 22

23 1. PI Event Frames Generator 2. PI WebParts dashboard using PI OLEDB Enterprise 3. PI OLEDB Enterprise driving Microsoft Power View 4. PI Coresight Related Events 23

24 PI Event Frames Generator 24

25 Released 25

26 PI Event Frames Generator + PI Event Frames Interface Mgr Generate Events via Trigger Tags Assign to an Event Frame Template Populate Event Frame Name Populate Event Frame Attributes Assign to Element 26

27 PI Event Frames Generator Hierarchical Events Generate Child Hierarchical Events 27

28 Hierarchical Events PI Event Frames Generator Results!!! Standard Event Data Event Attributes 28

29 PI WebParts dashboard using PI OLEDB Enterprise

30 Released 30

31 PI WebParts + PI OLEDB Enterprise 2012 Event Frame Count & Duration Aggregated by Event Type and Truck 31

32 PI WebParts + PI OLEDB Enterprise 2012 No Black Magic PI OLEDB Enterprise Query 32

33 PI WebParts + PI OLEDB Enterprise RoundTrips Truck RoundTrip Events Event Trend Event Attributes Truck Operational States Operational State Attributes Operational State Trend 33

34 PI WebParts + PI OLEDB Enterprise RoundTrips No Black Magic simple PI OLEDB Enterprise Query 34

35 PI OLEDB Enterprise 2012 driving Microsoft Power View 35

36 Released 36

37 PI OLEDB Enterprise Microsoft Power View Truck Fleet Monitoring: Filter on Route, Truck, or Driver 37

38 PI OLEDB Enterprise Microsoft Power View 38

39 PI OLEDB Enterprise Microsoft Power View Truck Fleet Monitoring: Filter on Highest Route (B) 39

40 PI OLEDB Enterprise Microsoft Power View 40

41 PI Coresight Related Events 41

42 Released 42

43 PI Coresight 2012 R2 Related Events Related Events on Mine Truck 4 Automatically Discovered 43

44 PI Coresight 2012 R2 Related Events Event Trending: Drag the time range to lock the trend to the Event. 44

45 PI Coresight 2012 R2 Related Events Event Attributes: Drag Event to Display to Set Time Range & View Event Attributes 45

46 PI Coresight 2012 R2 Related Events OSI Mining Truck Tire Detail Dashboard 46

47 PI Event Frames Releases PI Event Frames Generator PI System Access 2012 PI Coresight 2012 R2 47

48 Pt. 2 More Truck Events!!! 48

49 Truck Events Maximum Payload Exceeded Pitch & Roll & Rack Excursions Pitch Motor Tilt Dump Amps During Dumping High Brake Temperatures 49

50 1. PI AF Asset Based Analytics 2. PI DataLink 3. PI ProcessBook 4. PI Coresight 5. Roadmap! 50

51 PI AF Asset Based Analytics Event Detection 51

52 Trigger PI Tags PI AF Attributes PI Event Frames Generator Trigger Hierarchical Events AF Asset Based Analytics [Temperature >= 180] Automatic Event Generation Events External Systems Detect Events PI Interfaces for BES / MES Batch Events Auto-create Assets & Attributes Assets 52

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54 PI AF: Asset Based Analytics Calculations 54

55 PI AF: Asset Based Analytics Event Detection 55

56 PI AF: Asset Based Analytics Event Detection Planned EF Functionality in 1 st Release: Support for Analysis Templates assigned to Element Templates One equation applied to all your similar assets Automatically Detect Events based on Configurable AF Based Event Triggers Leverages PI AF Attributes Leverages Performance Equation (PE) Syntax Same or different start & end event triggers Population of EF Name & EF Attributes Event Backfilling based on historical data PI AF Attributes AF Asset Based Analytics [Payload >= Capacity] Detect Events 56

57 Automatic Event Generation Which One? Trigger PI Tags PI Event Frames Generator Trigger Hierarchical Events Events Inputs: PI Tags Hierarchical Events Batch Merging Migration from PIBaGen Availability: Released! PI AF Attributes AF Asset Based Analytics [Temperature >= 180] Inputs: AF Attributes Configurable Trigger Rules Leverages AF Element Templates Availability: 1H

58 PI DataLink Event in Excel 58

59 PI DataLink 2013 [RELEASED!]: Native PI AF Support! PI DataLink 2013 now has native PI AF support!!! 59

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61 PI DataLink [NEXT VERSION]: Events in Excel Preview of next PI DataLink release showing support for PI Event Frames! EF Search Criteria EF Attribute Outputs 61

62 PI DataLink: Events in Excel PI AF Automatically calculates and retrieves EF Attribute Values for you! 62

63 PI DataLink: Events in Excel Truck Event Report Truck Relative Event Report Out of the box Excel Charting 63

64 PI DataLink: Events in Excel Truck Event Report Filter Event Category on just Frame Excursions 64

65 PI DataLink: Events in Excel Truck RoundTrip Report RoundTrip Event Attribute Data Truck Excursion Events During the Selected RoundTrip 65

66 PI DataLink: Events in Excel Truck RoundTrip Report Relative Time into the RoundTrip Truck RoundTrip Operational State at Time of Event Truck Excursion Events During the Selected RoundTrip 66

67 PI DataLink: Events in Excel Truck RoundTrip Report Simply Select a Different RoundTrip to update the report 67

68 PI DataLink: Events in Excel Brake Temp Excursion Report Brake Temperature Excurstions by State, Type, Truck 68

69 PI DataLink: Events in Excel Brake Temp Excursion Report Plotting Excursion Event Attribute Values over Time 69

70 PI DataLink: Events in Excel Brake Temp Excursion Report Filter on just Right Front (*RF*) Brake Temp Excursions 70

71 PI DataLink: Events in Excel Brake Temp Excursion Report Filter on just Right Front (*RF*) Brake Temp Excursions + Mine Truck 1 71

72 PI ProcessBook Recent Events 72

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74 PI ProcessBook Recent Events Event Table Element Relative Gantt Chart Absolute Time Pass EF Time Context into Display / Trends / Ad-Hoc Trend Event Details 74

75 PI Coresight Hierarchical Events 75

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77 PI Coresight Hierarchical Events Automatically Returns Hierarchical Events Over Time Range for Selected Unit Currently Adding Support for Hierarchical Events 77

78 PI Coresight Event Trend Selected Event Event Trend 78

79 PI Coresight Child Event Trend Selected Child Event Child Event Trend 79

80 PI Event Frames Roadmap 80

81 FUTURE 4Q 1H 2H 1H See PI System Roadmap on Tech Support site for updates Wave 2 PI Event Frames for the Mainstream Wave 3 PI Batch to PI Event Frames [+] PI Interfaces for BES / MES Batch Events PI System Access Event Integration PI Event Frames Generator Trigger Hierarchical Events (Tags) Trigger Batches, PI BaGen Migration Batch Intf PI DataLink (TBD) Events in Excel PI ProcessBook (TBD) Recent Events PI AF Asset Based Analytics (TBD) Event Detection PI Data Archive (TBD) Batch to EF Migration Product PI AF PI Coresight PI Coresight Mobile RtReports PI Manual Logger PI Notifications Theme Audit Trail Viewer Event Overlay Trending Events in Your Pocket EF Integrated into Compliance Reports Log Events / Event Attributes Event Subscription & Notification PI Data Archive Batch Link / Redirection [TBD] Related Events (TBD) Hierarchical Events * Items in green indicate that development has started, but release projections are not yet available. NOTE: Future dates are subject to change. Last Updated:

82 Conclusions 82

83 Your Data myevent 83

84 PI Event Frames Generator Trigger Hierarchical Events PI WebParts leveraging PI System Access 2012 PI System Access Microsoft Power View PI Event Frames has arrived! PI Coresight Related Events 84

85 PI AF Based Analytics Event Detection PI Coresight Hierarchical Events PI ProcessBook Recent Events More Event Frames support is coming! PI DataLink Events in Excel 85

86 More Event Frames support is coming! PI Event Frames has arrived! 86

87 PI Event Frames Contact Us! Todd Brown Product Manager OSIsoft, LLC Chris Nelson Development Lead OSIsoft, LLC 87

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89 Get hands on knowledge of how to use and get value from the PI System Power Users PI System Admins Developers System Integrators OSIsoft Partners Anyone technical 89