Continuous Improvement Toolkit. Pugh Matrix. Continuous Improvement Toolkit.

Transcription

1 Continuous Improvement Toolkit Pugh Matrix Continuous Improvement Toolkit.

2 The Continuous Improvement Map Managing Risk FMEA Check Sheets** PDPC RAID Log* Risk Analysis* Fault Tree Analysis Benchmarking*** Data collection planner* Questionnaires Interviews Decision Tree Run Charts Control Charts Payoff Matrix How-How Diagram*** Brainstorming Affinity Diagrams Mind Mapping* SCAMPER*** Lateral Thinking Attribute Analysis Morphological Analysis Waste Analysis** Flow Process Charts** Flowcharting Value Analysis** IDEF0 Value Stream Mapping** Time Value Map** Service Blueprints Five Ws Group Creativity Designing & Analyzing Processes Continuous Improvement Toolkit. 2 Suggestion Systems Break-even Analysis Quality Function Deployment Sampling Focus Groups Observations Pick Chart 5 Whys Delphi Method Voting Fishbone Diagrams Importance Urgency Matrix Cost Benefit Analysis TPN Analysis Four Field Matrix Root Cause Analysis Relations Mapping Tree Diagram* MOST SWOT Analysis Project Charter Data Mining SIPOC* Daily Planning RACI Matrix Product Family Matrix Spaghetti** PERT/CPM Activity Networks Stakeholder Analysis Improvement Roadmaps Traffic Light Assessment Critical-to X Force Field Analysis Portfolio Matrix PDCA Policy Deployment Gantt Charts Decision Balance Sheet Paired Comparison Lean Measures Kano OEE DMAIC Kaizen Events Control Planning Cost of Quality* Pugh Matrix Prioritization Matrix Process Yield A3 Thinking Standard Work Document control Project KPIs KPIs Pareto Analysis Matrix Diagram Best Practices Capability Indices Understanding Descriptive Statistics Chi-Square Nonparametric TPM Automation Gap Analysis* Cause & Effect Probability Distributions Hypothesis ANOVA DOE Mistake Proofing Health & Safety Bottleneck Analysis Histograms Normal Distribution Multivariate Multi-vari Studies Simulation Just in Time 5S Reliability MSA Graphical Methods Scatter Plots Correlation Regression Quick Changeover Visual Management Understanding Performance** Data Collection Selecting & Decision Making Planning & Project Management* Implementing Solutions*** Flow Pull Process Redesign Process Mapping

3 A selection method used to compare and select the best solution from a set of alternative proposals. Helps determine which of the solutions are more valuable than the others. Continuous Improvement Toolkit. 3

4 A form of prioritization matrix. The alternative proposals are compared against a standard. Continuous Improvement Toolkit. 4

5 The standard can be: The current solution that is already exist. A goal or benchmark to reach in the near future. Continuous Improvement Toolkit. 5

6 It allows for example to compare multiple design concepts versus a baseline design using customer requirements (VOC) as the criteria for comparison. Continuous Improvement Toolkit. 6

7 Benefits: It does not require a great amount of quantitative data. Subjective opinions about one alternative versus another can be made more objective. Continuous Improvement Toolkit. 7

8 Uses: Often used when making design decisions during the product development cycle. Continuous Improvement Toolkit. 8

9 Other Uses: When designing or redesigning processes to achieve faster, more convenient and more efficient performance Continuous Improvement Toolkit. 9

10 Other uses: Deciding which investment to take. Deciding which vendor to select. Deciding which improvement project to initiate. Continuous Improvement Toolkit. 10

11 Scoring: For each alternative, determine whether the alternative is better, same or worse than the baseline. Better than baseline Worse than baseline 0 About the same Continuous Improvement Toolkit. 11

12 Scoring: Developing a list of criteria is the first step before evaluating your alternatives Each criteria item can be given a weight value to indicate its importance. These weights can be set by a group of experts or by the team. Criteria Weight Baseline Score Rank Continuous Improvement Toolkit. 12

13 Scoring: The final scores can be obtained by adding up the weighted scores for each alternative. Criteria Weight Baseline Score Rank The selection of the best solution is then made based on the obtained scores Continuous Improvement Toolkit. 13

14 Further solutions can then be developed by mixing the positive aspects of a number of solutions. Continuous Improvement Toolkit. 14

15 How to Construct and Use the Pugh Matrix: Clearly explain the purpose for constructing the pugh matrix. Prepare the list of alternative proposals. Identify the relevant criteria. Draw a table, then place the criteria in the left hand column and the alternatives in the top row. Select the baseline solution or benchmark to be used as a standard for comparison. Continuous Improvement Toolkit. 15

16 How to Construct and Use the Pugh Matrix: Indicate how the baseline solution is compared with each of the alternatives by placing a plus, minus, or zero. Notice the strongest solutions, the one with the most pluses and the fewest minuses. Look for opportunities to combine the best aspects of different solutions. Continuous Improvement Toolkit. 16

17 Example Concept Selection from Among Three Alternatives: Criteria Alternative 1 Alternative 2 Alternative 3 Baseline Weight Safe 0 0 Durable Weight + 0 Easy to assemble Reliable 0 Cost Net Score Rank Continue? Yes No No Continuous Improvement Toolkit. 17

18 Further Information: For evaluating product designs, use VOC requirements as the criteria. For evaluating improvement proposals, use customer requirements (VOC) or organizational improvement goals. Continuous Improvement Toolkit. 18