MANAGING INTRALOGISTIC PROJECTS

Transcription

1 LIVE WEBINAR MANAGING INTRALOGISTIC PROJECTS Per Augustsson CTO FlexQube Group

2 WHAT IS AN INTRALOGISTIC PROJECT? logistics is the management of the flow of things between the point of origin and the point of consumption in order to meet requirements of customers INTRALOGISTIC PROJECT? PARTS OPERATOR

3 WHAT IS AN INTRALOGISTIC PROJECT? logistics is the management of the flow of things between the point of origin and the point of consumption in order to meet requirements of customers INTRALOGISTIC PROJECT PARTS + STAKEHOLDERS MOVER CARTS SUPPLY PLAN + LAYOUT MATERIAL PRESENTATION OPERATOR

4 MANAGING PROJECTS IS A CHALLENGE 34% of all projects have no baseline. 30% of all projects were successfully completed on time and on budget over the past year. 97% of organizations believe project management is critical to business performance and organizational success. 80% of project management executives don t know how their projects align with their company s business strategy 33% of projects fail because of a lack of involvement from senior management.

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6 DIFFERENT MARKETS DIFFERENT REGULATIONS FLUCTUATING DEMANDS INDUSTRY 4.0 AUTOMATION SELF DRIVING VEHICLES AFFORDABLE TECHNOLOGY FLEXIBLITY GLOBAL TEAMS VIRTUAL TEAMS INCREASED NR OF STAKEHOLDERS LIMITED RESOURCES

7 INCREASED COMPLEXITY $ $ $ $ LIFE CYCLES

8 MORE FOOTPRINT USED FOR INTRALOGISTIC OPERATIONS THE PAST PRESENT FUTURE? 75% OF ON ITEMS PRODUCTION COST IS RELATED TO MATERIAL HANDLING 55% OF FACTORY SPACE IS USED FOR MATERIAL HANDLING MATERIAL HANDLING AREA MANUFACTURING AREA SELF-DRIVING VEHICLES FOR INDUSTRY Innovation in an Interconnected World Industry 4.0 and the power and potential of self-driving vehicles

9 WHY ARE YOU DOING THE PROJECT AND HOW TO MEASURE? INVENTORY TURNOVER # OF OPERATORS ENERGY CONSUMPTION WALKING DISTANCE # OF ACCIDENTS NON CONFORMITY PARTS # OF FORKLIFTS PARTS IN ERGONOMIC ZONE TRAVEL DISTANCE # OF HANDLINGS AREA LINE SIDE FLEXIBIITY

10 85 FATAL ACCIDENTS ONLY IN THE US There is no question human loss and liability cost relative to forklift injuries has been the No. 1 driver for forklift-free (also referred to as fork-free) plant floors SERIOUS INJURIES 42% FATALITIES RELATED TO THE OPERATORS BEING CRUSHED BY TIPPING VEHICLE $1,390,000 PER COST OF DEATH

11 BUSINESS CASE 65% REDUCTION IN TRAVEL DISTANCE REPLENISH 5X PALLETS TUGGER TRAIN FORKLIFT 1 38 m 110 m

12 PARTS

13 PLAN FOR EVERY PART VALUE SIZE WEIGHT SHAPE VOLUME SUPPLIER DISTANCE LOW SMALL LIGHT FLAT LOW CLOSE BY LONG REGION AL HIGH LARGE HEAVY ROUND HIGH NATION AL SQUARE GLOBAL

14 PLAN FOR EVERY PART VALUE SIZE WEIGHT SHAPE VOLUME SUPPLIER DISTANCE LOW SMALL LIGHT FLAT LOW CLOSE BY BOLT LONG REGION AL HIGH LARGE HEAVY ROUND HIGH NATION AL SQUARE GLOBAL

15 PLAN FOR EVERY PART VALUE SIZE WEIGHT SHAPE VOLUME SUPPLIER DISTANCE LOW SMALL LIGHT FLAT LOW CLOSE BY LONG REGION AL HIGH LARGE HEAVY ENGINE ROUND HIGH NATION AL SQUARE GLOBAL

16 PLAN FOR EVERY PART VALUE SIZE WEIGHT SHAPE VOLUME SUPPLIER DISTANCE LOW SMALL LIGHT FLAT LOW CLOSE BY LONG REGION AL SHEET METAL HIGH LARGE HEAVY ROUND HIGH NATION AL SQUARE GLOBAL

17 PLAN FOR EVERY PART VALUE SIZE WEIGHT SHAPE VOLUME SUPPLIER DISTANCE LOW SMALL LIGHT FLAT LOW CLOSE BY LONG REGION AL HOSE HIGH LARGE HEAVY ROUND HIGH NATION AL SQUARE GLOBAL

18 MATERIAL PRESENTATION PLAN FOR YOUR PARTS! REPLENISHMENT METHOD SEQUENCE KANBAN 2 BIN VMI MANUAL B A KIT RACK PALLET TOTES CONTAINER

19 WHO PROJECT ARE OUR STAKEHOLDERS CUSTOMERS? Material presentation Ergonomics Workstation layout Work distribution Parts need Vehicles Cart performance Ergonomics Business case Investment Flexibility Delivery times Delivery options Standardi sation Factory layout Material flows Packaging Type of equipment Repair cost Spare parts ASSEMBLER PRODUCTION ENGINEER WAREHOUSE OPERATOR PLANT MANAGER PURCHASER LOGISTICS ENGINEER MAINTENANCE ENGINEER

20 MOVER OPTIONS MOVE DISTANCE? MOVE FREQUENCY? MOVE WEIGHT? MOVE SIZE? HUMAN? PUSH UNIT? POWER CASTER? TOW TRACTOR AGV/AGC/SDV MOTHER/DAUGHTER FORKLIFT CONVEYOR

21 DIRECT CONNECT DIRECT CONNECT

22 1 SIDE OFF GROUND

23 2 SIDE OFF GROUND 2 SIDE OFF GROUND

24 LIFT MOUNT

25 FACTORY LAYOUT CONSIDERATIONS SUPPLY ROUTES? AISLE WIDTH? DRIVER VISBILITY? TRAVEL DIRECTIONS? FLOOR QUALITY? RECEIVING AREA PICKING AREAS? HILL DRIVING? OUTSIDE ROUTES? PEDESTRIAN AREAS? FORKLIFT AREAS? DROP OF ZONES?

26 CARTS ARE CONNECTING MANY STAKEHOLDERS LAYOUT FLEXQUBE BLOCKS PLATFORM CASTERS TOW BARS HANDLE BARS TOP STRUCTURES MOVER LOAD

27 FLEXPLATE The core in the FLEXQUBE concept includes four different building blocks. All equipped with the famous pattern that ensures that all building blocks can be combined with each other into endless number of solutions. FLEXBEAM FLEXTUBE FLEXQUBE

28 ROTATING CARTS MOTHER/DAUGTHER CARTS SHELF CARTS PALLET CARTS TILT CARTS FLOW RACKS KIT CARTS TRANSPORT RACKS THEY ARE ALL DESIGNED WITH FLEXQUBE BUILDING BLOCKS!

29 MODULAR CARTS ENABLES FLEXIBLE PROJECT MANAGEMENT TRADITIONAL WAY FLEXQUBE WAY IDEA BUY IMPLEMENT

30 THERE IS TWO OPTIONS TO CREATE YOUR CART DESIGN4ALL TM DESIGNONDEMAND TM DESIGN THE CART ON YOUR OWN FLEXQUBE DESIGN THE CART FOR YOU

31 DESIGNONDEMAND TM FLEXQUBE DO THE DESIGN 1 HOUR 1 WEEK 1 DAY 1 WEEK 1. PREPARATION 2. MEETING 3. DESIGN 4. OFFER 5. PURCHASE 5. DELIVERY 7. EVALUATE

32 DESIGN4ALL TM YOU DO THE DESIGN 1.5 TRAINING 1. DOWNLOAD 2. DESIGN 3. OFFER 4. PURCHASE 5. DELIVERY 2.5 MEETING

33 DESIGN4ALL TM SOFTWARE OPTIONS SOLIDEDGE SOLIDWORKS CATIA INVENTOR STEP ONSHAPE

34 DESIGN4ALL TM Create on your own with Anyone can design No installations or license needed Design directly in your web browser FlexQube building blocks available in the cloud Fun and easy to learn Easy to share designs Get started! Contact for online training

35 WHY INVEST IN THE FLEXQUBE CONCEPT? PLATFORM INDEPENDENT DESIGN ON YOUR OWN DESIGN ON DEMAND GLOBAL DISTRIBUTION? WIDE CUSTOMER BASE APPERANCE REPLACE WELDED CARTS FLEXIBLE DELIVERY OPTIONS STANDARDISED EASY TO REPAIR 3D DOCUMENTATION INTEGRATION WITH OTHER CART CONCEPTS

36 INSPIRATION FOR ALL PROJECT MEMBERS

37 FLEXQUBE WEBINAR CALENDAR SEPTEMBER 06 OCTOBER 27 OCTOBER 10 NOVEMBER GO FORK LIFT FREE DESIGN IN ONSHAPE MANAGE PROJECTS INTEGRATE WITH AGV S 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 17 NOVEMBER 01 DECEMBER 15 DECEMBER 22 DECEMBER FUTURE LOGISTICS DESIGN FOR ERGONOMICS HANDLE CHANGE LEAN PRODUCTION 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET

38 FlexQube