HandlingTech SYSTEM AUTOMATION. Automations-Systeme.

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1 SYSTEM AUTOMATION

2 MADE IN GERMANY IDEAS FOR THE FUTURE IDEAS FOR THE FUTURE Innovative system automation Innovative system automation Profile We have been providing economic and quality assurance automation systems which enable the full automation of industrial processes using autonomous machines or machine adaptations since Our motivated team is guided by the highest quality principles, innovative capacity and flexibility. Skills Together with you, we put your individual perception of automation into practice. Our modular systems can be easily and economically adapted to your specific machine requirements. The automation possibilities are virtually endless: from standard systems to highly complex special systems with complementary processes and part feed systems, we offer you an economical, quality-assuring and repeatable process, which allows you to remain a key market player in the face of tough global competition. Our services CONSULTANCY PLANNING - Process analysis - Planning - Layout - Simulation - Collision observation - Cycle time analysis DESIGN ASSEMBLY - CAD design/ E-design - Programming - Project management - Assembly and commissioning - Documentation AFTER-SALES - Training - Service - Maintenance - Monitoring of deadlines - Telephone support - Spare parts - Individual spare parts case 2 3

3 automation systems Our standard Workpiece handling SECURING TECHNOLOGY FOR YOU SECURING TECHNOLOGY FOR YOU Design meets function the ROBAX-SRZ robot cell Design meets function the ROBAX-SRZ robot cell Our ROBAX standard cell has received the if Product Design Award in 2011 for its harmonious design. Function, ergonomics and the most stringent quality standards are combined in its futuristic design. Virtually any application can be realised due to its modularity. The cells are equipped with industrial robots; workpieces weighing a few gram to 120 kilograms can be moved. Even special solutions with load capacities of up to 1,250 kg are possible. In compliance with your factory specifications, ROBAX-SRZ can be designed to suit your individual preferences: Loading and unloading of workpieces and assembly tasks Complementary part feed systems Flexible interface alignment to OEM systems Basic storage solutions for all cell sizes Construction of the cell for highly complex special systems WORKPIECE HANDLING - ROBAX-SRZ: Automation through standard robot cells PALLET HANDLING - palletz: Automation through modularly configured pallet handling - ecoz: Automation through better accessibility - linex: Automation through linear portal systems 4 5

4 automation systems Workpiece handling ROBAX-SRZ SR ROBAX - Z AUTOMATION AUTOMATION THROUGHSTANDARD ROBOT CELLS ROBOT CELLS 6 7

5 automation systems Workpiece handling ROBAX-SRZ A CONVINCING DESIGN A CONVINCING DESIGN Benefits of ROBAX-SRZ Benefits of ROBAX-SRZ New A-frame, stable welded steel frame. Serves as a cable duct Perfect cable management LED signal lamp SRZ robot cells Pallet storage solutions Max. load capacity* Cell designation Double palletizer (2P) Vertical drawer storage Pallets 600x400 PalletMaster as an axis system (PMA) Cell dimensions (W X D) 925 x 1520 (2P) Glass hinge made of brushed aluminium Up to 7,0 kg SRZ 200 Up to 12,0 kg SRZ 300 Up to 35,0 kg SRZ x x x600 14P 14P 14P 2PMA 2PMA; 3PMA 870 x 2200 (14P) 1300 x 2400 (2P) 1500 x 2400 (2PMA) 1300 x 2400 (14P) 1700 x 2600 (2PMA) 1700 x 2800 (XL) 2200 x 2600 (3PMA) 6-axis robot including a gripper. Overhead assembly of the robot is possible Mobile touch panel with integrated emergency stop switch Up to 70,0 kg SRZ x800 *Weight may vary depending on the robot manufacturer and robot type 2PMA; 3PMA 2300 x 3000 (2PMA) 2400 x 3000 (3PMA) Workpiece storage, robot-side; the figure shows a double drawer SPC for quality requirements is possible from all sides Pneumatic safety partition Workpiece storage on the operator s side Cord compartment Glass doors for maximum ergonomic ease of use Control cabinet Among the standard storage solutions you can select from: Installation supports level uneven surfaces; optional positioning unit can be equipped: possibility to shift the entire robot cell to allow access to the machinery space Palletizers Transfer systems Conveyor belts Drawer storage systems Paternoster systems Special solutions according to your preferences Partially integrated control 8 9

6 automation systems Workpiece handling ROBAX-SRZ SYSTEM ECONOMY SYSTEM ECONOMY ROBAX-SRZ ROBAX-SRZ with with various workpiece storage storage systems systems Vertical drawer storage (14P) Conveyor belts Palletmaster (6 PMA) Vertical drawer storage (2 x 14P) Palletmaster (3 PMA) Rotating tower storage Drawer storage (4-fold) Pallet pusher (2-fold) 10 11

7 automation systems Workpiece handling ecoz eco Z The eco The eco Z Z AUTOMATION THROUGH BETTER ACCESSIBILITY BETTER ACCESSIBILITY 12 13

8 automation systems Workpiece handling ecoz ECOZ A HEAD START FOR SMALL SERIES ecoz A HEAD START FOR SMALL SERIES Quick, universal and and flexible flexible The ecoz performs cost-intensive loading and unloading without obstructing access to your machine tool Economical purchase price with low space requirements Security area monitored by laser, or alternatively a safety fence Compact design for variable use on different machines Loading and unloading even in the case of small series production Storage loading and unloading accessible from both sides during fully automated operation Optional processing functions Available in various cell sizes Overview ecoz Max. load capacity* Up to 7,0 kg Up to 12,0 kg Up to 35,0 kg Designation Drawer storage Cell dimensions (W X D) ecoz 200 ecoz 300 ecoz 400 2P 2P, 3P 2P, 3P 970 x 1270 mm 1200 x 1450 mm 1200 x 1850 mm *Weight may vary depending on the robot manufacturer and robot type Among the standard storage solutions you can select from: Transfer systems Conveyor belts Special solutions according to your preferences Pallet size 600 x 400 mm 800 x 600 mm 1200 x 600 mm Overall ecoz system with laser scanner 6-axis robot including a gripper Mobile touch panel with an integrated emergency stop switch Cord compartment ecoz with a safety fence Optional processing function is possible New frame, stable welded steel frame, serves as a cable duct Loading and unloading during fully automated operation Safety laser scanner Workpiece storage drawers, can be operated from both sides as an option Speed zone EMERGENCY STOP zone 14 15

9 automation systems Workpiece handling linex linex linex -- SPACE SPACE SAVING SAVING AS A AS RESULT A RESULT OF OF ITS OPTIMISED DESIGN ITS OPTIMISED DESIGN Simple and efficient Simple and efficient Our multi-axis linear linex portal systems are efficient solutions, which are used for the fully automatic and defined loading and unloading of machine tools and process equipment. The workpiece handling is carried out by a vertical Z-axis which is available as a H-loader and telescopic arm. This ensures low space requirements and good accessibility to the machine tool as a result. The modular design enables the optimal adaptation to the respective customer and machine-specific requirements. Handling weight in kg linex to load and unload an external whirling machine 16 17

10 automation systems Workpiece handling palletz pallet Z THE palletz THE palletz AUTOMATION THROUGH MODULARLY CONFIGURED PALLET HANDLING HANDLING 18 19

11 automation systems Workpiece handling palletz Panel palletz PROCESS OPTIMISATION palletz PROCESS OPTIMISATION THROUGH MODULARITY THROUGH MODULARITY The expandable, flexible robot cell using pallet handling The expandable, flexible robot cell using pallet handling Room for customer-specific requirements Control system/control cabinet Our palletz is easy to use, flexible and highly efficient. True to the unit construction principle, the robot cell has a modular design and can be expanded with different product components. A wide selection of opportunities for additional processing stations and a variable number of pallet storage locations can be realised. In addition to the automation of up to three machine tools, entire production lines with multiple machines can be loaded and unloaded using the palletz rail (base or top mount). Overview palletz Max. load capacity* Designation Pallet size Up to 70 kg Up to 250 kg Up to 700 kg palletz 500 palletz 600 palletz x 400 mm 500 x 500 mm 800 x 800 mm *Weight may vary depending on the robot manufacturer and robot type Workpiece handling Among the standard storage solutions you can select from: pallet and workpiece storage systems. Further storage combinations are available on request. Variable pallet rack system (quantity, height, breadth) Access area or access to the machine tool Transparency and accessibility Both large areas as well as many different interfaces can be operated individually using robotic solutions with safety fences. Despite the wealth of product variants, compliance and security can be guaranteed at all times. Rail robots, in particular, require this solution because of their size. Set-up station 20 21

12 automation systems Workpiece handling OPTIMISATION THROUGH OPTIONS OPTIMISATION THROUGH OPTIONS Quality through additional processing Quality through additional processing Safety through measuring systems Autonomous production centre gives rise to benefits With the modular HT concepts, additional processing stations can be integrated into your production line quickly and easily. The efficiency and quality of your production is thus increased. Whether you equip the cells with one or more peripheral stations will ultimately depend on your individual requirements. Any additional processes can be adapted to the HT storage and transport systems. Tactile measuring system Optical measuring station Laser work Marking Bonding Complex, pneumatic measuring system with handling 22 Deburring Grinding Labelling 23

13 automation systems Workpiece handling After-Sales and maintenance automation systems Workpiece handling ENSURE CONTINUED PRODUCTION ENSURE CONTINUED PRODUCTION Even after purchase, our experienced service personnel assist you in increasing the availability of your system, detecting disruptions in good time and avoiding unplanned production downtime. Our recommendation Timely maintenance of the entire system against gear and robot damage caused by old grease, wear and tear on parts if these are not replaced in good time and data loss due to the discharge of batteries. FIRST AID FOR TOOL BREAKAGE FIRST AID FOR TOOL BREAKAGE Eroding Eroding of of broken machine screw screw taps, taps, twist drills, twist drills, etc. in a matter of minutes etc. in a matter of Economical and rapid We offer an efficient solution for tool breakage with our metal erosion machine. Broken machine screw taps, twist drills and many other tools are eroded in a matter of minutes. Disruptions during production due to tool breakage are minimised, damage to workpieces are prevented and costs are kept to a minimum. Our service 2 3 MAINTENANCE CONTRACT - Monitoring of deadlines - Planned downtime - Reduction in stoppages - Better budget planning - Telephone support: 3 hours per year free of charge SPARE PARTS CASE Individually put together just for you: - No inconvenient delivery times (normal delivery time up to 5 weeks) - Reduction in production downtimes through spare parts available immediately - Replace worn parts from the case by simply placing a repeat order Generator in a robust, compact housing with ergonomic handles for easy removal and transport 2 Supply hose from the generator to the EDM head 3 EDM head with ergonomic handles and LED signal lamps 4 Ground cable with workpiece clamp / 24 25

14 VISIT US Innovations USER INTERFACE HATPAD USER INTERFACE HaTPad Powerful, well-arranged and innovative Powerful, well-arranged and innovative Simple and intuitive user interface with a multitouch display User-friendliness with software which is easy to understand (IPC with Win 7) The uniform Screen configuration of the user interface enables the operator to easily operate all of the systems made by HT Independent of the controlled robot producer and number of robots The Cell-Messenger can promptly send the machine status (e.g. system disruption, parts shortage, etc.) by to the operator, thus achieving a lower production downtime Notifications and process events for diagnosis are recorded in a logger (including the display of the notification history) The logged data can be sent via as a report file to the HT service this enables faster fault-finding Return to the home position from all robot positions without manual control Remote maintenance with service access to the control panel and all controlled robots Multilingual user interface 26 27

15 automation systems Workpiece handling HISTORY HISTORY Successful for over 20 years Successful for over 20 years We are an expanding, successful company for automation technology. Our team works for our customers on innovative automation solutions and contributes to the tracking of your preferences with motivation and responsibility. Since the company s formation in 1994, we have been setting the standard for automation and are looking forward to accompanying you on your path to success. Excellent! The NewDesign ROBAX cell wins the Product Design Award for the best innovative design. Design of the ROBAX cell in modular form for production lines using rail and top mount solutions. Education partnership with Möhringer Realschule. Relocation to the new production building in Steinenbronn, Germany with a floor space in excess of 2,200 square metres. Incorporation of Waldmann & Weigl GmbH celebrates its 20th anniversary. ecoz receives the Red Dot Award. receives the Plus X Award. Social commitment to children from Chernobyl honoured with the Fanuc Award for special achievements in the field of automation. The future is also planning on driving new ideas and innovation in the future Introduction of modular and easily expandable palletz for uncomplicated pallet handling. Newly developed HaTPad for easy and self-explanatory operation. 20 years of automation. Introduction of ecoz, a multifunctional robot cell for different applications during low volume production. EcoZ receives the Good Design Award. New production line for the metal erosion machine with automatic form feed. Sale of the 500th robot cell. Installation of a photovoltaic system on the company building. Social commitment to children from Chernobyl Official partner of the Stuttgart Kickers. Establishment of Automation Systems by Jörg and Jochen Hutzel in Steinenbronn, Germany. Introduction of PROAX, a pneumatic linear loading unit for turning automatic units. Sponsor for the Hutzel racing team Introduction of the ROBAX cell. Expansion of the product range with articulated arm robots. Installation of solar cells on company building. Introduction of the PORTAX 2003 (now known as linex) linear portal solution to load and unload machine tools Launch of in-house shows first in-house trade show at the Hutzel DrehTech site Relocation to Stuttgart-Möhringen, Germany. Expansion of the production area to 900 square metres. Expansion of the office and production space. First trainee in the technical field Acquisition of the company Waldmann & Weigl GmbH with their erosion device.sale of the 100th robot cell Development and implementation of the NewDesign ROBAX cell

16 Let yourself be inspired by automation - SRZ ecoz linex palletz GmbH Gewerbestr Steinenbronn/Germany Phone: +49 (0)7157/ Fax: +49 (0)7157/ info@handlingtech.de 6th edition 06/2016