We re bottom-line smart.

Size: px
Start display at page:

Download "We re bottom-line smart."

Transcription

1 Somewhere in the mid-east, a major oil ompany is using our independent, tehnology assessment of projet ativities that will aelerate their time-to-ompletion. We re bottom-line smart. Carmagen Engineering s Right-Trak Reviews over these and other areas. Major net savings in time and/or ost typially result. Third-Party Engineering Design Audits Hydroproessing Unit Surveys Turnaround Planning Constrution Methods and Planning Constrution Safety Programs Contrating Strategies and Approah Organization and Reporting Relationships for Projet Ativities Cost and Shedule Control How Right-Trak Reviews Work We assign one or more of our staff with strong experiene in the partiular area for review. You enable us to gather essential bakground information (existing plans, organization desription, desription of needs, et.) We prepare a speifi program for review, inluding identifiation of at-site information soures, and shedule for travel, information gathering, report preparation and presentation. You failitate our at-site aess to personnel, workplaes, and reords as agreed. Our team onduts the review, prepares findings and reommendations, and develops a report. Your ativity benefits. All the right people in all the right plaes.

2 Why Right-Trak Reviews Work They are quik, thorough, and foused Identify the strengths and weaknesses of an existing plan of ation Reommend ways to build on the strengths and orret the weaknesses They are onduted by our professionals who have been there and done that, and who give you the benefit of their learnings and suesses. They are not influened by any interest in a partiular produt or proess, but only by our Owner Approah and our professionalism. Representative Engineer Walter Lambertin has gained an exeptional ommand of refinery maintenane, mehanial, and materials engineering tehnologies during his 33 years of experiene with a major international oil ompany. He led a team that upgraded maintenane work proesses for the ompany s refineries, with resulting multi-million dollar savings in maintenane osts. All the right people in all the right plaes. 4 West Main Street, Rokaway, NJ armagen@armagen.om

3 When s the best time for a Capital Projet to get support in establishing R&M goals and helping R&M stakeholders prepare an implementation plan to ensure ompatibility with business objetives? It s never too early. Physial Asset Management for Capital Projets What is Physial Asset Management for Capital Projets? A work proess that ensures reliability and maintenane are onsidered during projet development so that new failities will ahieve the levels of reliability, availability, and maintainability needed for eonomi suess. The proess an be applied to grassroots failities and plant upgrades. What are the Objetives of the Work Proess? The first objetive is to ensure that the inherent reliability imparted to the design is ompatible with the business objetives and is aomplished at minimum investment ost. The seond objetive is to ensure the plant will have ompetitive maintenane ost and operates at minimum life yle ost. The program also provides diretion, fous, and benefits to other areas. What is the Work Proess? A systemati approah, onsisting of five major ativities, whih is implemented during all phases of projet development. The proess starts at the sreening stage and ends with plant ommissioning. The ativities are: Management Support Projet R&M Goals R&M Program Program Implementation Measure Suess All the right people in all the right plaes.

4 How is the Work Proess Implemented? The R&M Goals are the basis for the speifi reviews and ativities defined in the R&M Program, whih are performed by R&M speialists with support from others. The proess is ontinuous with interations at all projet phases. Cheklists are used to ensure a onsistent work proess. How Suessful is the Work Proess? The results are failities whose overall life yle ost is less and have better availability. An example is a grassroots refinery that made an additional apital investment of 10% for improved reliability and better maintainability. The results were an average redution of 36% in maintenane ost and a 29% redution in unplanned downtime. Will Projet Cost Inrease and Shedule Lengthen? If the work proess is implemented in a timely manner with the right resoures, and the projet business objetives are the basis for deision-making, the shedule should not be jeopardized nor the projet ost inreased. How Can Carmagen Engineering, In. Help You Apply the Work Proess? Review and explain the work proess and help the R&M stakeholders prepare an implementation plan. Assist in developing the Projet R&M Goals based on defined projet business objetives. Work with R&M stakeholders in preparing and R&M Program for the projet that supports the Projet R&M Goals. Assist in identifying ritial equipment and systems that need individual R&M objetives. Partiipate in key reliability and maintainability reviews. Help develop a plan for preparing equipment management plans. Assist in developing a program to ensuring the R&M objetives were ahieved. All the right people in all the right plaes. 4 West Main Street, Rokaway, NJ armagen@armagen.om

5 Whether it s a refinery ogeneration projet, a new biofuels pilot plant, or air pollution ontrol and wastewater treatment at a petrohemial faility, permitting and regulatory support an be a huge hallenge. We re up to it. Permitting and Regulatory Support Experiene Counts Carmagen s team has demonstrated extensive expertise in a variety of environmental engagements inluding: Permitting and Regulatory Support Wastewater Treatment Air Pollution Control Solid and Hazardous Waste Treatment/Remediation Our servies inlude tehnology and proess assessments, permitting, planning and design. We assist in preparing permit douments, projet exeution plans and equipment speifiations, as well as assisting in defining environmental ompliane requirements, performing safety reviews and projet audits. Permitting and Regulatory Support Servies Perform assessments of existing and proposed regulatory requirements Prepare air permit appliations Prepare wastewater/stormwater, sewer extension permit appliations Prepare hazardous waste permit appliations Identify and prepare assoiated permit douments (trial burn plans, delisting petition, losure/post losure plans, RI/FS, Subpart X) Perform regulatory tehnology analyses (BACT, MACT, LAER, BAT, et.) Develop risk management plans Provide support at ageny and/or publi meetings Typial Projets Performed By Our Speialists Preparation of permit appliations and permit support douments for refinery ogeneration projets. Analysis of release mitigation designs and proess safety management plans for anhydrous ammonia storage and delivery systems serviing Seletive Catalyti Redution (SCR) units. Evaluation of Thermal Oxidizer units to servie a new pharmaeutial pilot plant faility and omply with new pharmaeutial MACT regulations. Evaluation of alternative tehnologies to prevent vapor phase arbon break-through at a vitamin prodution faility. (To address Consent Order requirements.) Preparation of permit appliations and support douments for new and upgrades of existing refinery, hemial, petrohemial and pharmaeutial, power and government failities. Surveyed faility, identified urrent and past hazardous waste ativities, and prepared appliable hazardous waste, air and wastewater permit appliations. (To address Consent Order for government faility.) Evaluated alternative tehnologies to upgrade wastewater disharges and bak-up sulfur reovery plant ineffiienies at a petroleum refinery. (To address Consent Order requirements.) All the right people in all the right plaes. 4 West Main Street, Rokaway, NJ armagen@armagen.om