Integrated Solutions for Wind Power Plants

Transcription

1 Integrated Solutions for Wind Power Plants Stefan Gallmann Head of Industry Solutions Wind Energy Phoenix Contact Electronics GmbH Suppliers Convention Hannover 2013

2 Integrated Solutions for Wind Power Plants PHOENIX CONTACT in the wind energy industry Technology and solutions Preferred supplier : Qualifiying factors

3 PHOENIX CONTACT Overview Phoenix Contact GmbH & Co.KG Blomberg Market leader in connectivity and interface technology Founded 1923 in Essen 12,800 employees worldwide Annual turnover 2012: 1.59 billion Euros 47 own sales offices worldwide 40,000 active products 1,500 new products p.a.

4 We create progress with innovative and inspiring solutions 1928 Terminal blocks One system for all connection technology Global market leader 1975 PCB terminal block components for manufacturers of automation devices and industrial electronics Global market leader 1980 Interface Signal conditioning for control systems Technology leader

5 We create progress with innovative and inspiring solutions 1984 Fieldbus technology First industrial fieldbus today IEC Standard Technology leader 1985 Surge protection Protection for systems and equipment against surge voltage Global market leader 2000 Automation technology Industrial Ethernet and Industrial wireless technology Technology leader

6 Years of experience with the industry Supplier to the wind power industry from the beginning More than 12 years partner for automation technology to OEMs of the industry Specialized products and solution development to support the requirements of the wind power industry

7 Wind turbine automation expertise Specific expertise in wind turbine control technology established inhouse Solution development together with our customers on a basis of mutual trust and cooperation Years of experience in supporting our customers on site - worldwide

8 Integrated Solutions for Wind Power Plants PHOENIX CONTACT in the wind energy industry Technology and solutions Preferred supplier : Qualifiying factors

9 Wind turbine technology - development Examples of turbine sizes 250 kw Hub :50m Rotor :29m 850 kw Hub :70m Rotor :56m e.g.nordex N117 3 MW Hub :141m Rotor :117m 93,4 m

10 Wind turbine technology - development Typical mechanical design of a 250 kw turbine: fixed rotor speed, gear-box with asynchronous generator Rotor Gearbox Generator 250 kw Hub :50m Rotor :29m Stall regulated Asynchronous 60 kw / 250kW 2-stage generator ~ m

11 Wind turbine technology - development Example of a typical control system for wind turbines up to 500kW, around 1996 Single controller board with embedded microprocessor Direct sensor/actor connections onboard Basic control functions for - wind speed monitoring - rotor speed monitoring - Generator cut-in/out - compensation - Yawing - Brakes

12 Wind turbine technology - development Today s turbine technology : e.g. Gamesa G-128 4,5MW Obstacle Lights System Meteo System Blade Monitoring Cooling System Service Crane Lubrication system Drive train monitoring system Generator system Power Converter system Blade pitch system Yawing System Nacelle length ~ 17m Nacelle weight ~ 230 to

13 Wind turbine technology - development Today s turbine technology : e.g. Gamesa G-128 4,5MW Large number of sub-systems with distributed installation of electrical cabinets TOWER WIND PARK MAIN CONTROL LOW VOLTAGE DISTRIBUTION

14 Turbine automation main tasks High-speed realtime control loop including - wind speed & direction - rotor speed - blade s pitch control - generator torque - yaw control Emergency operation on power loss System condition monitoring and alarming Reliable high-speed communication to all units and subsystems SAFE OPERATION Service support functionalities and remote management Auxiliary system management - meteo data - cooling, lubrication - Lighting system etc. Power generation control and monitoring of quality

15 Wind parks : power generation plants Communication partners and requested services Grid management commands Performance reporting Monitoring & diagnostics Remote services Video Intercom

16 Example of an automation architecture

17 Efficient automation engineering with large-scale integrated software tools for planing and construction for turbine control software development for HMI Design and SCADA for Remote Management

18 Integrated Solutions for Wind Power Plants PHOENIX CONTACT in the wind energy industry Technology and solutions Preferred supplier : Qualifiying factors

19 Qualification as a preferred supplier Technical consultancy and engineering support Responsive technical service inhouse and on site Flexibility in product design, product adaption and mutual product development Global manufacturing footprint with short lead times - where needed!

20 Integrated Solutions for Wind Power Plants Thank you for listening!