GrowSpan Series 500 Twin-Wall Polycarbonate

Transcription

1 GrowSpan Series 500 Twin-Wall Polycarbonate 1 End Frame size, doors, and panel layout shown above may differ from actual frame. Photo is used for illustration only Growers Supply All Rights Reserved. Reproduction is prohibited without permission. STK# GS05KCT2072 (20' Wide) GS05KCT2472 (24' Wide) GS05KCT3072 (30' Wide) GS05KCT3572 (35' Wide) GS05KCT4272 (42' Wide) 1

2 Important Information READ THIS DOCUMENT BEFORE YOU BEGIN TABLE OF CONTENTS Important Information. 2 20' Wide Series 500 Twin-Wall Cladding Package..5 24' Wide Series 500 Twin-Wall Cladding Package..6 30' Wide Series 500 Twin-Wall Cladding Package..7 35' Wide Series 500 Twin-Wall Cladding Package..8 42' Wide Series 500 Twin-Wall Cladding Package..9 Twin-Wall Panel Connection Details...10 Customer Notes...11 TWIN-WALL POLYCARBONATE PACKAGE: READ THIS BEFORE YOU BEGIN The twin-wall polycarbonate package is designed to attach to the Series 500 end wall after the main frame and end frame are assembled. Choose one of the following options to continue: If you purchased but have not assembled the end frame and door frames, stop here, return to and continue with those instruction guides. If you did not purchase a Series 500 end frame but plan to construct an end frame using customersupplied materials, review these instructions before constructing the end frame to better prepare for the installation of the panels included in this package. After assembling the end frame, continue with these instructions to attach the twin-all polycarbonate panels. ATTENTION: If you purchased an optional door kit, consult that guide and proceed as instructed. In most instances, the end frame and door frame are constructed before end panels are installed. It is the responsibility of the owner/contractor to adjust the position of the end panels based on the end frame and the position of the installed door or doors. Consult the services of a qualified contractor to install the panels if needed. Thank you for purchasing this GrowSpan Series 500 Twin-Wall Polycarbonate Package. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the panels. Please read these instructions before you begin. SAFETY PRECAUTIONS Wear eye protection. Wear head protection. Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords. Do not climb on the shelter or framing during or after construction. Do not occupy the shelter during high winds, tornadoes, or hurricanes. Provide adequate ventilation if the structure is enclosed. Do not store hazardous materials in the shelter. Provide proper ingress and egress to prevent entrapment. WARNING: The individuals assembling this end wall cladding package are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor. NOTE: Many GrowSpan shelters and greenhouses can be designed to meet the snow and wind load requirements in your area. Contact your account manager for additional information if needed. ATTACH PANELS When setting the panels in position, remember to install each panel with the UV-protected surface facing toward the outside. Read the information printed on each panel. 2

3 Important Information REQUIRED TOOLS The following list identifies the main tools needed to assemble the end panel package. Additional tools and supports may be needed depending on the structure, location, and application. Tape measure or measuring device Fine point marker to mark the location on panels. Variable speed drill and impact driver (cordless with extra batteries works best) Scissors (or utility knife) and tool to cut the polycarbonate panels Hammers, gloves, and eye protection Ladders, work platforms, and other machinery for lifting designed to work safely at the height of the building and end wall. ATTENTION: Consult the services of a qualified, professional contractor if you are not familiar with the construction of similar frame structures. SHELTER CARE AND MAINTENANCE Proper care and maintenance is important. Check the following items periodically to properly maintain the end panel package: Regularly check the polycarbonate panels to see that these are secure and in good condition. Replace damaged panels if needed. Check connections and all fasteners to verify that they remain tight. Do not climb or stand on the shelter at anytime. Remove debris and objects that can accumulate on the shelter. Use tools that will not damage the panels when removing debris. Do not allow snow to pile up against the end wall and panels. Use tools that will not damage the polycarbonate panels when removing snow. Check the contents of the shelter to verify that nothing is touching the polycarbonate panels that could cause damage. If the shelter is disassembled and moved, inspect all parts and connections before reassembled. Depending on the contents, construction of the shelter, shelter materials, and shelter location, the potential for condensation exists. GrowSpan offers several items that can be used to alleviate a condensation condition. Please contact a GrowSpan representative for additional information. 3

4 Important Information ASSEMBLY PROCEDURE Following the instructions as presented will help ensure the proper installation of the end panels. The steps outlining the assembly process are as follows: 1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns. 2. Read these instructions and all additional documentation included with the shipment before you begin. 3. Gather the tools, bracing, ladders (and lifts), and assistance needed to install the end panels. 4. Check the weather before you install the panels. Do not install panels on a windy or stormy day or when such conditions are expected. 5. Install the panels. 6. Read the care and maintenance information. 7. Complete and return all warranty information as instructed (if applicable). UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin. 1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets. 2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the parts guide on the next page and all shelter diagrams for clarification, or contact customer service. NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners. PARTS IDENTIFICATION The following graphics and photos will help you identify the different parts. (Some parts are not shown.) FA4484B Tek Screw Nut Setter Aluminum U-Profile B Neo-bonded Galvanized Washers Aluminum H-Channel INSTRUCTIONS 1. Locate the cladding package diagram for your building width (20'w, 24'w, 30'w or 35'w). Building width is identified at the top of each page. Verify that you have chosen the correct diagram before you begin. 2. Follow the instructions on the Connections Details page to attach the panels to the end wall frame. ATTENTION: Remove the protective film from each panel before installation. Mark the panel if needed to ensure the uv-protected side is installed toward the sun. Apply vent tape over the open cells at the bottom of each panel before installation. Embed 6" of panel below finished grade. Install the u-profile to finish the top and sides of the installed panels. See connection details. 4

5 20' Wide Series 500 Twin-Wall Cladding Package ATTENTION: Remove the protective film from each panel before installation. Mark the panel if needed to ensure the uv-protected side is installed toward the sun. Apply vent tape over the open cells at the bottom of each panel before installation. Embed 6" of panel below finished grade. Install the u-profile to finish the top and sides of the installed panels. See connection details. END 8MM POLYCARBONATE PANEL: PANEL: A B LENGTH: 204" 177" VIEW 1 TWIN WALL PANEL TO TOP CHORD PANELS TO BE FIELD CUT VIEW 2 H-CHANNEL-GIRT-TWIN WALL FINISHED GRADE 6" (GLAZING EMBEDMENT) PANEL TO BE FIELD CUT 2'-0" EMBEDMENT 5

6 24' Wide Series 500 Twin-Wall Cladding Package ATTENTION: Remove the protective film from each panel before installation. Mark the panel if needed to ensure the uv-protected side is installed toward the sun. Apply vent tape over the open cells at the bottom of each panel before installation. Embed 6" of panel below finished grade. Install the u-profile to finish the top and sides of the installed panels. See connection details. END 8MM POLYCARBONATE PANEL: PANEL: A B C LENGTH: 210" 201" 177" VIEW 1 TWIN WALL PANEL TO TOP CHORD PANELS TO BE FIELD CUT VIEW 2 H-CHANNEL-GIRT-TWIN WALL GROUND LEVEL 6" (GLAZING EMBEDMENT) PANEL TO BE FIELD CUT 2'-0" EMBEDMENT 6

7 30' Wide Series 500 Twin-Wall Cladding Package ATTENTION: Remove the protective film from each panel before installation. Mark the panel if needed to ensure the uv-protected side is installed toward the sun. Apply vent tape over the open cells at the bottom of each panel before installation. Embed 6" of panel below finished grade. Install the u-profile to finish the top and sides of the installed panels. See connection details. END 8MM POLYCARBONATE PANEL: PANEL: A B C D LENGTH: 222" 216" 198" 168" VIEW 1 TWIN WALL PANEL TO TOP CHORD PANELS TO BE FIELD CUT PANEL "D" PANEL "D" VIEW 2 H-CHANNEL-GIRT-TWIN WALL GROUND LEVEL 6" (GLAZING EMBEDMENT) PANEL TO BE FIELD CUT 2'-0" EMBEDMENT 7

8 35' Wide Series 500 Twin-Wall Cladding Package ATTENTION: Remove the protective film from each panel before installation. Mark the panel if needed to ensure the uv-protected side is installed toward the sun. Apply vent tape over the open cells at the bottom of each panel before installation. Embed 6" of panel below finished grade. Install the u-profile to finish the top and sides of the installed panels. See connection details. END 8MM POLYCARBONATE PANEL: PANEL: A B C D LENGTH: 228" 219" 201" 171" VIEW 1 TWIN WALL PANEL TO TOP CHORD PANEL TO BE FIELD CUT PANEL "D" PANEL "D" VIEW 2 H-CHANNEL-GIRT-TWIN WALL GROUND LEVEL 6" (GLAZING EMBEDMENT) PANELS TO BE FIELD CUT 2'-0" EMBEDMENT 8

9 42' Wide Series 500 Twin-Wall Cladding Package ATTENTION: Remove the protective film from each panel before installation. Mark the panel if needed to ensure the uv-protected side is installed toward the sun. Apply vent tape over the open cells at the bottom of each panel before installation. Embed 6" of panel below finished grade. Install the u-profile to finish the top and sides of the installed panels. See connection details. END 8MM POLYCARBONATE PANEL: PANEL: A B C D E F LENGTH: 243" 237" 222" 204" 180" 147" VIEW 1 TWIN WALL PANEL TO TOP CHORD PANEL "D" PANEL "D" PANEL "E" PANEL "E" PANEL "F" PANEL "F" PANEL TO BE FIELD CUT VIEW 2 H-CHANNEL-GIRT-TWIN WALL GROUND LEVEL 6" GLAZING EMBEDMENT PANELS TO BE FIELD CUT 2'-0" EMBEDMENT 9

10 Twin-Wall Panel Connection Details DOUBLE U-CHANNEL [ (INCLUDED WITH BUILDING) POLYLOCK SPRING [ ] (INCLUDED WITH BUILDING) END WALL FRAME TUBE #14 X 1" TEK SCREW (SPACE AT APPROX. 16" O.C.) U-PROFILE [104213] END WALL FRAME TUBE TEK SCREW (1X) #14 X 1" TEK SCREW (1X) NEO-BONDED GALV. WASHER SPACED 12" ON-CENTER 8MM POLYCARBONATE GLAZING PANEL RAFTER PANEL SPLICE "H" CHANNEL TEK SCREW & NEO-BONDED WASHER GLAZING PANEL 8MM POLYCARBONATE VIEW 1: TWIN-WALL PANEL-TO-TOP CHORD VIEW 2: H-CHANNEL-GIRT-TWIN WALL Connection Detail VIEW 1 Installation Notes: Connection Detail VIEW 2 Installation Notes: 1. After cutting the panel to the desired height, install the u-profile over the open cells at the top of the panel. Notch profile as needed to bend along the curve. Screw position may differ from what is shown. 1. Use a neo-bonded washer on each FA4484B Tek screw installed through the twin-wall panels. Do not overtighten! Do not crush panel during installation. 2. Install the u-profile down the edges of the outer end wall panels to protect the panels. 3. Use a neo-bonded washer on each FA4484B Tek screw installed through the panel and into the end rafter. 4. Space the screws at 12" on-center. 2. Space the Tek screws and washers at 12" on-center. 3. Do not use a neo-bonded washer for any Tek screw installed through the H-channel. 4. Space all Tek screws in the vertical runs of H-channel where channel is directly over the vertical end wall frame tubes at 12" on-center. 5. When attaching the double polylatch u-channel (included with the Series 500 building) to the top of the end rafter for the roof installation, install so the u-channel extends over panel's top edge as shown in this detail. 5. Install one Tek screw through the H-channel where H-channel intersects the horizontal end wall girt. ] 10

11 Customer Notes 11