The Modern Broiler Learning Centre (MBLC) Bubun Setiawan Hirawan / Erwin Sommen / Rick van Emous

Transcription

1 The Modern Broiler Learning Centre (MBLC) Bubun Setiawan Hirawan / Erwin Sommen / Rick van Emous

2 This presentation Mr. Bubun (PT Medion): Construction of the MBLC Mr. Erwin (Sommen): Data collection and climate control Mr. Rick (Wageningen UR): Management and production performance 2

3 Purpose of MBLC Basic design to improve production result Learning center Research facility SELF SUSTAINABILITY

4 Design Two-level house Total capacity: 14,000 broilers 1 x Tunnel ventilated 1 x Cross ventilated Divided into smaller compartment for research purpose Enable automatic data collection

5 Project Timeline Jan Jul 16 Planning & Design Phase Jun 16 Jan 17 Constructi on 19 January 17 Opening Ceremo ny 30 January 17 First Productio n Cycle

6 Planning & Design Phase

7 Construction Initial condition

8 Cut & fill process: Jun

9 Construction Cut & fill process: Jun

10 Building construction: 11 July Jan 17

11 Building construction: 11 July Jan 17

12 Building construction: 11 July Jan 17

13 Building construction: 11 July Jan 17

14 Building construction: 11 July Jan 17

15 Equipment installation: 20 Dec Feb 17

16 Foto controller Sommen

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19 Opening Ceremony

20 Production Cycle

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22 Purpose of MBLC Basic design to improve production results Implementation of Biosecurity Zone Modern Broiler Management System

23 Purpose of MBLC Basic design to improve production result Comprehensive Water Treatment System Multiple Mechanical Filtering To improve physical & chemical properties UV Treatment To reduce bacteria Ultrasonic System To prevent biofilm growth

24 Purpose of MBLC Research facility Antibiotic free Started from cycle III onwards No antibiotic 100% herbal product for medicine & supplements Non AGP feed During 3 rd cycle

25 Future Plan Learning centre: Curriculum development of closed house operation and management, targeted for SMK students Research facility: Further trial for healthier chicken growing (antibiotic free, herbal, non AGP feed)

26 This presentation Mr. Bubun (PT Medion): Construction of the MBLC Mr. Erwin (Sommen): Data collection and climate control Mr. Rick (Wageningen UR): Management and production performance 26

27 This presentation Mr. Bubun (PT Medion): Construction of the MBLC Mr. Erwin (Sommen): Data collection and climate control Mr. Rick (Wageningen UR): Management and production performance 27

28 Management Brooding areas Climate (ventilation) DOC quality Feed/water Light Vaccines, medication, vitamins 28

29 Brooding areas Chicks => Cold-blooded : Body temp. varies with that of the environment Check body temperature and/or behaviour Small areas (50 m 2 ): Heater Surplus water and feed Brooding protocol 29

30 Protocol brooding areas Example between 0 and 3 days tunnel house: 4 areas (8 x 3.25 m) 38 DOC s / m2 54 (manual) drinkers and feeders 30

31 Climate Temperature control (heat stress) Wind chill Young chickens 31

32 DOC quality We score them between 1 (very good) and 5 (very bad) Small and bad uniformity (3+5) Black navels (1+4) 2 nd grade chicks (1+2) Red hocks (4) 32

33 Feed / water Starter diet (d0 d17) Mixed diets (d18 - d21) Finisher diet (d22 - end) Starter Finisher CP (%) Energy (kcal/kg) Quality feed: AGP (yes or no(3 rd )) Mycotoxins (2 nd flock: wet feed) 33

34 Light schedule Past breeds: constant light produced the best DG Today breeds: lower FCR, metabolic problems, etc. Advantages: Food digestion improves Strength bones and joints Leg problems reduced 34

35 Vaccines, medicines, vitamins Day Treatment Name Dosis 0 Air gula Gula 1 gr/ Liter Example 1 st flock: 0 Vitamin Vitastress 1 gr/ 2 Liter 1 Antibiotik Doxyvet 0.1 ml/kg BB 2 Antibiotik Doxyvet 0.1 ml/kg BB 3 Antibiotik Doxyvet 0.1 ml/kg BB 4 Vaksinasi NDIB live Medivac NDIB ds/ekor 4 Larutan Dapar Vaksinasi NDIB killed Medivac NDIB Emulsion 1 ds/ekor 4 Jarum Socorex Vitamin Vitastress 1 gr/ 2 Liter 5 Vitamin Vitastress 1 gr/ 2 Liter 6 Vitamin Vitastress 1 gr/ 2 Liter 9 Vitamin Vitastress 1 gr/ 2 Liter 10 Vitamin Vitastress 1 gr/ 2 Liter 11 Vitamin Vitastress 1 gr/ 2 Liter 12 Vaksinasi Gumboro live Medivac Gumboro A 1 ds/ekor 12 Larutan Dapar Vitamin 13 Vitamin 14 Vitamin Vitastress Vitastress Vitastress 1 gr/ 2 Liter 1 gr/ 2 Liter 1 gr/ 2 Liter 35

36 Production performance Cobb 1 Date of birth Number of birds 8,059 7,407 18,360 14,166 15,539 Mortality (%) Graded chicks (%) Av. harvesting age (d) FCR BW (kg) IP Production performance data at 33 days of the Cobb 500 Broiler Management guide 2 ((liveability * total harvest weight) divided by (FCR x average harvest age))*100 36

37 Conclusion Management is the key for success! Results: First 2 flocks very good Last 3 flocks results were inferior: Non AGP feed Bad quality DOC s Bad quality feed 37

38 Terima Kasih / Thank you Website: Contacts: Rick van Emous (rick.vanemous@wur.nl) /