COUNTRY REPORT. ESCAP/APCAEM 2nd. Session of The Technical Advisory Committee. at Beijing, China 24~25 November 2003
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1 COUNTRY REPORT ESCAP/APCAEM 2nd. Session of The Technical Advisory Committee at Beijing, China 24~25 November 2003 Cho Yeoung - Kil Ph.D Director - General National Agricultural Mechanization Research Institute Rural Development Administration, Suwon Republic of Korea
2 Contents Situation agriculture Agricultural mechanization plan Support policy of agricultural machinery Patrolling repair service for agricultural machinery Safety accident and injury insurance system Training of agricultural machinery Research and development of agricultural machinery
3 Situation of Agriculture Agricultural sector in national economy Items Population(1,000person) Total 32,241 38,124 42,869 47,343 Agriculture sector 14,422 (44.7%) 10,827 (28.4%) 6,661 (15.5%) 3,933 (8.3%) - Employment (1,000person) Total 9,167 13,687 18,085 21,362 Agricultural sector 4,846 4,654 3,237 2,105 (52.9%) (34.0%) (17.9%) (9.9%)
4 Items GDP (Billion won) Total 2,771 36, , ,013 Agricultural sector 645 (22.3%) 5,612 (15.2%) 15,592 (8.7%) 24,127 (4.4%) Source : MAF Statistical yearbook 2002 Land utilization unit : ha Total Paddy field Upland Forest Others 9,940, 790 1,157, ,775 6,436,304 1,594,405 (100%) (11.6%) (7.6%) (64.7%) (16.1%)
5 Monthly average temperature unit : Jan. Feb. Mar. Apr. May. Jun. Jul. Aug. Sep. Oct. Nov. Dec Yearly average : 14.1 Monthly precipitation unit : mm Jan. Feb. Mar. Apr. May. Jun. Jul. Aug. Sep. Oct. Nov. Dec Yearly total precipitation : 1,305 mm
6 Ownership of major agricultural machinery unit : ea. Items Power tiller Tractor Rice transplanter Combine harvester Power sprayer Power cultivator Water pump Grain dryer Reaper binder Year , ,000-54, ,779 2,664 11,061 1, , ,943 1,616 13, ,236 41, ,405 43, ,034 50, ,548 17,749 55, , , ,648 87, , , ,282 58,213 70,333
7 Agricultural Mechanization Plan Direction Low cost production of crops - Supporting economic agricultural machinery - Energy saving and high efficiency Improvement of post-harvest technology - Low temperature storage and packaging Sustaining environment friendly farming system - Precision farming equipment
8 Low cost, environment friendly farm mechanization (1) Supporting the economic, energy saving, environment friendly agricultural machinery Proper agricultural machinery input plan Supply low cost economic machinery Environment friendly agriculture (2) R & D for up-land crop cultivation machinery Focus to promising crop Commercialization of new technology agricultural machinery
9 (3) Efficient use of agricultural machinery Cooperative use of agricultural machinery Supporting second-hand agricultural machinery Education of O.R.M. for agricultural machinery (4) Repair & maintenance of agricultural machinery Enhance the service capability of repair & maintenance Extending computerized parts management Standardization and exchangeability of parts Operator s enhancing R & M capability Reduce the safety accident of agricultural machinery
10 Supporting agricultural machinery procurement cost (2002) No of machinery Loan for machinery cost Total Gov nt PAC Farmers 98,395 ea. 100% 20% 50% 30% - Applicants : farmer, Farming Corporation, Primary Agricultural Cooperatives, Agricultural Company, etc. - Interest rate : 4.0 %/year -Duration : 1 year deferment and repayment of 4 ~ 7 years -Range of loan. New technology machinery : 90 %. For up-land crop, livestock equipment : 80 %. Power tiller : 50%. Others : 70 %
11 Type of agricultural machinery supported by bank loan Item Type of machine Models 1,554 2,221 2,489 2,784 Tax free fuel system - Type of machinery supported : 38 types Unit : million barrel Agricultural machinery fuel consumption Items Gasoline Kerosene Diesel Total Nation total Agri. Machinery * the total tax free agricultural fuel is less than 3 %
12 Nullification of tax for agricultural machinery buyer - Type of machinery : 48 kinds agricultural machinery involved in crop production and post-harvest, animal husbandry, forestry and fishery - Agri. machinery buyer : farmers and fisher man involved in agriculture, forestry and fishery Repair & maintenance of agricultural machinery - Stock agricultural machine parts - Computer network management - Supporting loan for repair equipment
13 No. of R & M service shops in 2001 Item No. of shops - provincial shops 48 - Regency shops 1,127 - PAC centers District shops 1,305 Total 3,213 * PAC : Primary agricultural cooperative Supporting of service center by loan - Procurement of spare parts - Procurement of repair equipment - Loan rate : 4 % /year
14 Building of farm machinery warehouse Prevention of machinery break down Increasing the life-span Type of ware house : village use, service shops Government s support - Government s loan : 70 % - Cash by farmers / shop owner : 30 % - Interest rate : 5 %/year Site of warehouse - Village use : ~ 330m 2 - Service shop use : ~ 660m 2 - Individual farmers : ~ 100m 2 No. of warehouse supported(houses) ~ ,546 2,
15 Extending second-hand agricultural machinery Purpose - Reduce the farmer s burden for agri. machinery purchasing cost Supporting condition - Second-hand machinery shops - Government subsidy 50 %, shop owner s cash 50 % Supported shop in the 2002 : 8 shops
16 Patrolling repair service Purpose - Repair broken down machinery before busy farming season Patrolling service - Time : spring (March - April) Autumn ( August - September) - Type of machinery : all agricultural machinery Organizing system - Korea Agricultural Machinery Industry Cooperative : Agricultural machinery dealers and repair shops - Province and Regency office : extension workers
17 Agricultural machinery safety accident No. of safety accident by agri. machinery Items 92(A) 98(B) Ratio(B/A) (no. accident/100ea) (no. accident/100ea) (%) Power tiller Tractor Combine * NAMRI survey 1998 Safety accident by power tiller (persons) Year no. of accidents dead persons Injured persons * Provincial police station reference
18 Life insurance system for agri. machinery accident Types - Farm operations injury insurance - Agricultural machinery accident insurance Insurance contracting institution - Agricultural cooperative / insurance company Agricultural machinery accident insurance Years Contract person Accident occurred Ratio (A) (B) (B/A) (%) , , ,
19 Training of agricultural machinery Training equipment (2001) Item Total Central Province Regency Training center Machinery total 4, ,669 Tractor R. transplanter Combine Others 3, ,661
20 Agricultural machinery trainees Unit : 1,000 person Years Total Technician Rural women End-user
21 Tractor mounted sweet potato harvester Structure Characteristic Tractor mounted one-row digger Digging separation of soil, convey, and discharge Harvesting loss 2%, damaged rate 2% (manual 17%) Work efficiency:0.9hr/10a (manual:20.9hr/10a)
22 Structure 탈곡부 정선부 Sesame thresher Characteristic Tractor mounted mobile type Feeding by bundle, threshing rate 98% Work efficiency 0.5hr/10a (manual : 4.8hr/10a)
23 Structure Power sprayer hose automatic winding device Characteristic Remote control system Power source : DC 12V or AC 220V Maximum control distance 200m
24 Vehicle disinfecting automatic sprayer for livestock farms Structure Characteristic Boom spraying width and height controlled Even spraying solution in bottom and side of vehicle - Solution covering rate : 75~95%
25 Carrot seed planter Structure Characteristic Walking 4-rows planter Furrowing - planting - soil covering - pressing operation Women can operating machine - Mounted 2.2ps gasoline engine Work efficiency : 0.37hr/10a (3 times higher than manual)
26 Spinach harvester Structure Characteristic Walking type Vibration digging - separation of soil - collection of spinach Damaged rate : less than 1% Work efficiency : 3.8hr/10a (manual : 112hr/10a)
27 Spinach roots cutting machine Structure Characteristic Roots cutting and removal old leaves Bottom leaves removal rate 88% Work efficiency : 3hr/10a (manual : 11 hours)
28 Membrane filtering hydrophonic cultural Structure solution renewable system Characteristic Membrane exchangeable type, pressure and flow rate adjustable Hot water cleaning system can extending life span of membrane Exchange rate : 3,000 liter/10a (for solid type bed) Germ removal rate : 99.4%
29 Basic technology for precision farming < Monitoring of rice yield and moisture content > Rice yield monitoring accuracy improved up to 90% - GPS and rice yield signal simulation storing and control system Detected information storage and mapping program Development of neural-net study program Field plant covering rate and chlorophyll analysis program - Crop growth modeling&simulation
30 Portable water melon quality evaluation system Structure Characteristic Evaluation of fruit maturity, vacuum fruit, etc. Utilized at water melon field, fruit collecting market, super-market Quality evaluation accuracy : 83~87% (human sense : 75%)
31 Partial tillage - cum - rice transplanter Structure Characteristic Riding 6-row : partial tillage-transplanting - herbicide application Tillage method : 6 cm in width and depth Work efficiency : 5.5 hr/ha
32 Far infrared ray grain drier Structure 승강기 원적외선방사체 원적외선곡물건조기 배출구 템퍼링실 열풍실 ( 곡물 ) 제어반 Characteristic Far infrared ray and heated air hybrid drier More higher than 90% of infrared ray emission body use Utilization : rice, barley etc.
33 Potato cleaning system Structure Characteristic Conveying potato - 1st. cleaning - 2nd. cleaning - drying - outlet No. damaged potato and good looking : darkness degree 15 ppm (manual 21ppm) Work efficiency : 0.4hr/ton (manual : 12.5hr/ton)
34 Washed clean rice processing system Structure Characteristic Polishing and air washing - water spray cleaning Utilized minimum spray cleaning water Easy cooking and reduced rice washing water
35 Green paper sorting system Structure Characteristic Feeding lining individual image analysis sorting green paper Sorting factor : length and curvature Accuracy : length 81~91% curvature 94% Operator setting the sorting condition Work efficiency : 121 kg/hr (manual 22 kg/hr)
36 Design of fruit packing box for cold chain marketing Items Oriental melon Grape box Cherry tomato Type 3kg Perforation rate kg Material Double layer paper box Compression more than 300kgf more than 280kgf more than 220kgf strength * For resisting in low temperature with high humidity condition 2kg
37 Standardization of machine parts for improving interchangeability Journal cross ass y for PTO shaft for tractor Li Lo D L D L <Outside ring> <Inside ring> Nominal size D L Li Lo Snap ring I inside ring outside ring I inside ring outside ring Disc clutch of tractor Di Do Unit : mm Nominal size Do Di t ±2 85± ± ±1 4
38 Agricultural machinery input program Machine cost &break-even point computation page Type : tractor, rice transplanter, combine, driver Input : machinery, model, field work system Output : coverage area of machine, break-even point, utilization cost
39 Energy saving technology for greenhouse heating and cooling Heat pump for heating and cooling of greenhouse Automatic rolling device of thermal tunnel curtain
40 Wind tunnel lab. for ventilation of agricultural facilities
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