INSTANT / READY TO EAT NOODLES MANUFACTURING

Transcription

1 PROJECT PROFILE INSTANT / READY TO EAT NOODLES MANUFACTURING Capacity 1200 MTA Prepared By: ABHYUDAY TECHNO ECONOMIC CONSULTANTS PRIVATE LIMITED Address: , Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad , Gujarat, India Contact: (O) agronfood@abhyuday.in /megaprojects@abhyuday.in/ info@abhyudayprojects.com

2 NOODLES SECTOR: AGRO AND FOOD PROCESSING UNIT CAPACITY (PER ANNUM): 1200 MT NO. OF WORKING DAYS: 300 DAYS COST OF PLANT AND MACHINERY: RS. 150 LAC COST OF PROJECT: LACS IRR: % Project Description The primary objective of the model Profile is to facilitate the entrepreneurs/ New units in understanding the setting up unit of Ready to Eat noodles, technology and financial parameters of various components. Product Noodles are one of the popular fast-food item having very good market demand in the country as well as in abroad.. Cereals like wheat, rice, maize and millets are staple food grain for majority of population around the world. These are the rich source of carbohydrates and supply of calorie and other nutrients to the consumers. Apart from value addition by processing to traditional products from these grains, development of Newer products offers Variety, Convenience, Quality, Cost efficiency and Scope for increasing nutritional value. In the developed countries many convenience foods are prepared by extrusion process using extruder, as it offers a large number of desired characteristic to be incorporated in the product. NOODLES are a form of pasta that is becoming extremely popular in India even as Continental and Italian delicacy. Instant Noodles is prepared by means of an extrusion machine that is basically made of an stainless steel make strips, either flat(rolled and Cut ) or Oval round(extruded). The process is quite simple and requires not much skilled labour. The machine itself is high technology and provides the manufacturers to produce pasta with several alternatives materials ( like Maida, Suji, Rava, Rice flour and so on ) and in different shapes ( like Spaghetti, Fettuccini, Vermicelli, Maccaroni, Fusilli, Penne, etc.) of Pasta and Noodles.These products can be described as Hard, Brittle pieces, Formed into different shapes by extruding, cutting and drying tough dough made from semolina or farina mixed with water. Applications: Ready to There are many pasta products like vermicelli, macaroni, instant noodles etc. They are wheat-based snack food items. They are extruded products and are meant for direct consumption. The product has good market in most of the metros. Abhyuday Techno Economic Consultants Pvt Ltd 2

3 Market There is therefore good demand for the product due to growing trend towards fast food, convenience of preparation and scope for a number of recipes. Fresh noodles are nowadays readily available in supermarkets, market fairs, and small shops. Restaurants, hotels and fast food sellers are the biggest clients for fresh noodles. There is a very large and growing market. Urban market is captured by some national brands as mentioned earlier. But there is a good scope in semi-urban and certain rural markets as the branded products which are sold at about Rs. 100/- per kg are considered to be costly. At the same time, these markets are familiar with noodles due to constant hammering by the established brands by way of advertisements. Thus, it will not amount to concept selling. A good product with attractive packaging and affordable price of around Rs per kg has good potential. Creation of proper distribution network and product advertisement through vernacular media is also necessary. In other words, good quality, affordable pricing and concentration on semiurban and upcoming rural markets are the key factors. Manufacturing Process Pre-weighed raw materials are mixed thoroughly followed by steam pre-conditioning in preconditioner. Passing of steam increases the temperature as well as moisture contents of the materials which help in thorough mixing of all the ingredients before extrusion. The preconditioned feed is again mixed with steam water in a mixer and edible oil is added. Feed is finally fed to the extruder and after processing in the machine, extruded product (noodles) comes out which is cut with the help of a rotating knife in the required size. Abhyuday Techno Economic Consultants Pvt Ltd 3

4 Cost of Project and Means of Finance a) Land Requirement 1000 Sq Mt b) Build Up Area 250 Sq Mt c) Plant and Machinery Major plant and machinery required for the proposed project are as follows: Sr. No. Particulars 1 Vertical Power System 2 Dough Mixer Blade Type 3 Noodle Making Machine, Power operated with die-hard 4 Wooden Tray, 2 * 3 5 Plastic Buckets 6 Water Boiler d) Utilities WATER ELECTRIC POWER 7000 Ltrs 200 KW Abhyuday Techno Economic Consultants Pvt Ltd 4

5 Estimated Cost of Project and Means of Finance (Rs in Lac) SR. NO. ESTIMATE COST OF PROJECT AMOUNT 1 Land and Development Building and Civil Works Plant and Machinery Misc. Fixed Assets Preliminary and Pre Operative Provisional and Contingencies Total Fixed Assets Margin Money for working Capital Total Cost of Project SR. NO. MEANS OF FINANCE AMOUNT 1 Promoters Contribution Bank Finance (Term Loan) Unsecure Loan - Total Project Time Line The proposed project will have project time line period of 2 to 3 months and project implementation period of 8 to 9 months. PLEASE NOTE: This is Model Project Profile; the actual Cost of Project will change depending on the Land and Building Prices, Actual Quote from the suppliers of the Plant and Machineries etc Abhyuday Techno Economic Consultants Pvt Ltd 5