NONWOVENS HEALTHCARE MATERIALS

Transcription

1 NONWOVENS HEALTHCARE MATERIALS Your Trusted Supplier and Innovation Partner for a Wide Range of Healthcare Applications

2 02 03 Contents Sterilization Wrap 04 Surgical Gowns 05 Surgical Drapes and Face Masks 06 Scrub Suits and Isolation Gowns 07 Wound Care 08 Berotex PE Typical Properties 09 Medical Application Sheet 09 Our Healthcare Nonwoven materials provide the most effective and comprehensive protection from HAI's Bacterial Filtration Efficiency 97% Bacterial Filtration Efficiency, 3 times more effective than cotton Based on Nelson Lab Testing 2011, % 33% Global Leader in Specialty Materials One out of every three nonwoven surgical gowns use Berry materials We have led the industry for more than 60 years with infection control solutions. Each year we invest millions in research and development. And each year we help save lives. High Quality Patented Materials, Safe and Comfortable Our patented materials effectively protect against Hospital Acquired Infections (HAI).Surgical gowns made with our leading technologies such as Breathable Viral Barrier and 4 meltblown beams (SMMMMS) block pathogens on the outside, while providing comfort on the inside. Comprehensive Quality Control System, Most Trusted Choice We have the most advanced manufacturing equipment and processes, as well as a comprehensive quality control system. From material control to customer service, the entire process ensures consistent quality and performance. Our strong commitment to quality protects healthcare professionals and patients, even in demanding surgical procedures. Berry 45GSM SMS Blood Blocking Efficiency Blocks 98% of blood 2 times better than cotton Based on Berry Internal Testing 2016 Specialized Materials, Wide Applications 98% Berry 45GSM SMS with AR/AS You will find our nonwoven materials throughout the healthcare setting in products used every day. Cotton Cotton 45% SURGICAL GOWNS AND DRAPES STERILIZATION WRAPS SCRUB SUITS ISOLATION GOWNS FACEMASKS, FOOTWEAR & HEADWEAR

3 04 05 Sterilization Wrap Our sterilization wrap solutions are manufactured using state-of-theart spunmelt technology, designed for providing the necessary strength and tear resistance, while delivering the barrier protection required to meet the demanding needs of the healthcare environment Surgical Gowns Our nonwoven materials for surgical gowns creates a strong infection prevention barrier Even in demanding surgical procedures, our patented technologies help protect patients and healthcare professionals from fluid and viral penetration. Our Breathable Viral Barriers (BVB) are impermeable to pathogens and fluids while providing comfort and breathability. Up to 97% Bacterial Filtration Efficiency, three times more than cotton 1 Compatible with major sterilization processes such as gamma, ETO and steam Superior strength resists tearing and particle breakthrough, reducing the risk of Hospital Acquired Infections Low-lint properties minimize particulates Wide range of basis weights and finishing options satisfying different needs Complies with regulatory standard EN868 Superior air permeability helps reduce wet packs Blocks up to 98% of blood penetration, two times more than cotton 2 Up to 97% Bacterial Filtration Efficiency, three times more than cotton 1 Unique soft materials engineered for comfort without sacrificing effectiveness Superior strength resists against tearing and particle breakthrough, reducing the risk of Hospital Acquired Infections Low-lint properties minimize particulates Breathable Viral Barriers provide effective protection against pathogens and fluid while ensuring comfort Complies with regulatory standard EN Based on Nelson lab testing 2011, GSM SMS 2 Based on Berry internal testing GSM SMS AR/AS 1 Based on Nelson lab testing 2011, GSM SMS 2 Based on Berry internal testing GSM SMS AR/AS Code Basis Wt. (gsm) Color Treatment 4842B 40 Blue 21/White Anti-static 4848B 50 Blue 15 Anti-static 8094B 50 Pink 18 None 8095B 50 Purple 19 None 7038B 60 Green 3A/Blue 15 Anti-static 2191B 70 Green 8 Anti-static 4845B 80 Blue 8 Anti-static Code Application Basis Wt. (gsm) Color Treatment 2172F Surgical Gowns & Drapes 35 Green 8 AR & Anti-static 4788B Surgical Gowns 35 Blue 15 Anti-static 5628F Surgical Gowns & Drapes 41 Blue 8 Soft, AR & Anti-static 4750F Surgical Gowns & Drapes 50 Blue 15/White AR & Anti-static Kamisoft Surgical Gowns & Drapes 50 Green 3A/White Soft, AR & Anti-static Kamisoft 5720F Surgical Gowns & Drapes 55 Blue 15 AR & Antistatic 7200L AAMI 4 Surgical Gown with BVB Film 60 Blue 31/White Tri-layer Laminate

4 06 07 Surgical Drapes Produced with the latest SMS technology, our top-of-the-line materials not only provide exceptional barrier protection, but also unparallelled softness and drapability Even in demanding surgical procedures, our patented technologies help protect patients and healthcare professionals from fluid and viral penetration. Our Breathable Viral Barriers (BVB) are impermeable to pathogens and fluids while providing comfort and breathability. Code Application Basis Wt. (gsm) Color Treatment 2172F Surgical Gowns & Drapes 35 Green 8 AR & Anti-static 5628F Surgical Gowns & Drapes 41 Blue 8 Soft, AR and Anti-static 4792F Surgical Drapes 45 Blue 15 AR and Anti-static 4750F Surgical Gowns & Drapes 50 Blue 15/White AR and Anti-static Kamisoft Surgical Gowns & Drapes 50 Green 3A/White Soft, AR and Anti-static Kamisoft 5720F Surgical Gowns & Drapes 55 Blue 15 AR and Anti-static 7071L Surgical Drapes 62 Blue/White Hydrophilic + Tri-laminate 7070L Surgical Drapes 71 Green 8/White Hydrophilic + Tri-laminate Scrub Suits Single-use scrub suits eliminate risks associated with reprocessing of reusable linens. Our patented materials such as Kamisoft and S-Tex provide extra comfort while guaranteeing consistent protection Superior strength resists against tearing and particle breakthrough, reducing Hospital Acquired Infections Opacity comparable to re-usable materials Multiple colors for easy differentiation Low-lint properties minimize particulates Complies with regulatory standard EN13795 Code Basis Wt. (gsm) Color Application 8074B 45 Pink Antistatic 8090B 35 Purple Antistatic 4883B 35 Blue Antistatic/Soft Kamisoft 40 Blue Antistatic/Soft Kamisoft 50 Green Antistatic S-Tex 30 Blue/Green Antistatic S-Tex 44 Blue Antistatic Unique Soft materials engineered for comfort without sacrificing effectiveness Face Masks Soft, comfortable materials with high bacterial filtration efficiency Code Basis Wt. (gsm) Color White 0002B 22 White White Light Green Light Blue Yellow 5712B 25 Blue 5713B 35 Blue 8098B 35 Pink 0009B 40 White 0010B 50 White Isolation Gowns Materials at different weights effectively protect against fluid under light to moderate pressure conditions Code Basis Wt. (gsm) Color Application 3141B 20 Yellow 5 AAMI1 3138B 22 Yellow 5 AAMI2 3136B 22 Yellow 6 AAMI2 3135B 23 Yellow 9 AAMI2

5 08 09 Wound Care Berry manufactures a range of solutions for the wound care market suitable for plasters, specialty wound dressings, and tapes Medical Application Sheet Our unique spunbond polyethylene has made Berry a leader in the ostomy products market By utilizing a wide portfolio of polymers and manufacturing techniques, Berry is able to engineer products to meet the exact demands of the wound care market with superior comfort, absorbency, and low lint characteristics. We incorporate additives Basis weights from 10 gsm to 200 gsm Spunbond, spunmelt, and carded technologies offer strength, comfort, and softness properties Wide base of raw materials available: PP, PE, polyesters, and blended fibers Steam, plasma, gamma or Ethylene Oxide Sterilizable (EtO) Standard Range Product Application Basis Wt. (gsm) Properties VAP40 Wound Care Tape 41 Easy to tear tape, soft VAP 40 RC Wound Care Tape 41 Easy to tear tape, soft, release coating SOFTNESS LOW-LINT COMFORT HIGH LOFT Berotex PE Berotex PE fabrics are 100% polyethylene-based solutions that offer superior softness, comfort, and drape properties to standard PP fabrics. Berotex PE is widely used in ostomy products, where quietness-inuse is also critical. Berotex PE is also used in wound care pads. Wide range of basis weights from 29 gsm to 100 gsm offer different softness properties and sealing performances Compatible with a range of additives and treatments Superior softness and elongation to standard PP Spunbond fabrics Ultrasonic, radio frequency, and heat weldable/sealable Gamma or Ethylene Oxide Sterilisable (EtO) HDPE and LLDPE resin solutions available Available in a range of colors, sealing performances, and widths PSP 40 Surgical Tape 40 Repellent treated PNR 50 Surgical Tape 50 High temperature resistance 7299 Swab 35 High absorbency HIGH ABSORBENCY Berotex PE Typical Properties Berotex HDPE Properties Test Method Units HDPE 30 gsm HDPE 40 gsm HDPE 50 gsm HDPE 60 gsm HDPE 80 gsm Grammage DIN EN gsm Tensile Strength MD DIN EN N/50 mm Tensile Strength CD N/50 mm Elongation MD DIN EN % Elongation CD % Berotex LLDPE Properties Test Method Units LLDPE 30 gsm LLDPE 40 gsm LLHDPE 50 gsm LLDPE 60 gsm LLDPE 70 gsm LLDPE 80 gsm Grammage DIN EN gsm Tensile Strength MD DIN EN N/50 mm Tensile Strength CD N/50 mm Elongation MD DIN EN % Elongation CD %

6 10 11 Partner of choice The right solutions for you, and for end users Our commitment Whatever the size of the project, the satisfaction of our customers and end-users are our absolute priority. Our production and logistics systems are continuously improved to guarantee the highest quality products, delivered where you want them, when you want them. We have a partnership mentality. We focus on building and developing business relationships with our customers; we win when you win. Over 50 years of experience in extruded, coated, and laminated materials manufacturing Customer Intimacy Customized products for your specific needs. Always advancing to protect what s important Global Manufacturing Worldwide production with leading technology, quality, and service. Above all we re proud to create value-driven solutions that deliver precision and intuitive functionality. We specialize in projects tailored to your specific needs, both in terms of end product and testing and manufacturing processes. Certified Materials Using patented technology we create highly specified solutions.

7 To make Berry part of your medical packaging process, please contact us at: berryglobal.com

8 MEDICAL PACKAGING SOLUTIONS Your Trusted Supplier and Innovation Partner for a Wide Range of Healthcare Applications

9 02 03 Contents Medical Packaging 04 Top Web and Bottom Web 05 Flow Wrap and IV Solution Overwrap 06 Surgical Suite and Component Films 07 Conductive Coated Film 07 Barrier Medical Laminations 08 Foil Extrusion Laminations 09 Extrusion Coated / Hard-to-Hold Laminations 10 Pouch Rollstock 11 DuraMed 12 DirectSeal 13 About Berry 14 Always advancing to protect what's important. With unrivaled expertise, scope and scale, Berry is the leading global producer of specialty materials and high-performance protection solutions for healthcare. Global Facilities At Berry, our goal is to meet and exceed the demands of our customers around the globe. Our ever expanding footprint allows us to work with you both near and far. Serving the Healthcare Industry with Medical Packaging Solutions Europe Asia Global Footprint Large and small scale capabilities, including contract manufacturing at state-of-the-art facilities Regional Product Development Comprehensive cross-functional team support for new and ongoing programs World-Class R&D Facilities Unparalleled expertise in material science and process technology Product Testing and Compliance In accordance with applicable US and EU regulatory requirements 94 US/Canada Latin America Worldwide Locations 1 Australia

10 04 05 Top Web (Form-Fill-Seal) Available printed or unprinted in a 3-layer configuration Peelable with tamper evidence High gloss appearance Suitable for E Beam and Gamma Radiation Sterilization APPLICATIONS Seals to forming films for packaging of syringes, catheters and various medical devices Code Layers Material Part Number 3 HDPE X COLORS & TECHNOLOGY White or clear, blown GAUGE THICKNESS 4 to 6 mil (101.6 to microns) MEDICAL PACKAGING OUR 50 years of experience in extruded, coated and laminated materials manufacturing leaves us ideally placed to serve the medical packaging market. We offer a comprehensive portfolio of packaging films and laminations, consisting of peelable lid-stock films, medical device and IV solution overwrap films, and forming web materials. We also provide rollstock laminations such as paper/foil and film/foil designed for the most demanding medical packaging applications, helping to ensure your products reach healthcare professionals and patients safely, every time. Forming Films and Peelable Top Web Films IV Solution Overwrap and Flow Wrap Films MarvelPeel Pouch Rollstock and Electrodes Surgical Suite and Component Films Barrier Medical Laminations Bottom Web (Form-Fill-Seal) Available in monolayer to 7-layer configurations Uniform draw with strength and stiffness Designed for abrasion and resistance to melting during sealing process Excellent balance of stiffness and toughness Suitable for Ethylene Oxide, Autoclave, Gamma and E Beam Sterilization Configurations Core and Split Layer Nylon, Ionomer, K-Resin, COC Code Layers Material APPLICATIONS Bottom Web for packaging syringes, catheters and various medical devices Seals to most top webs: paper, film, flash spun HDPE, DuraMed Part Number LLDPE PP Ionomer K-Resin Nylon X3-575 XGF XVP-9905 X3-585 X3-222 X5-535 X5-539 X IO-30 X COLORS & TECHNOLOGY Clear, blown GAUGE THICKNESS 2.25 to 12 mil (57.15 to microns)

11 06 07 Flow Wrap Available in monolayer to 7-layer configurations Surgical Suite & Component Films Applications Surgical Gowns Chemo Gowns Surgical Drapes Back Table Covers Mayo Stand Covers Equipment Covers Medical and Industrial Apparel Towels & Bibs APPLICATIONS Overwrap for medical devices COLORS & TECHNOLOGY Clear, blown or flat cast GAUGE THICKNESS 1 to 10 mil (25.4 to 254 microns) One component package Significant material savings E Beam and Gamma Sterilizable Higher packaging speeds Printable Code Flat Cast Layers Material Part Number Cast Blown Nylon HDPE LLDPE PP HL4 XP-3998 X XGF X3-555 IV Solution Overwrap Available in monolayer to 3-layer configurations APPLICATIONS Overwrap for IV solutions COLORS & TECHNOLOGY White or clear, blown One component package Significant material savings E Beam and Gamma Sterilizable Higher package speeds Printable Covers Technology Layers Material Part Number Blown Cast Embossed HDPE LDPE LLDPE Back Table XP-6839 Back Table/Mayo Stand XC Mayo Stand X Equipment Covers Drapes Technology Layers Material Part Number Blown Cast Embossed EVOH LDPE LLDPE Back Table XP-3837F 928C XP-3883 XP-2925 XP-3755 XP-3996 F Gowns Technology Layers Material Part Number Blown Cast Embossed 2 3 EVOH LDPE LLDPE Surgical XP-3934 XP-2716 XC Chemo 928A Towels & Bibs Technology Layers Material Part Number Blown 1 LLDPE MAX-258 Code Technology Layers Material Part Number Cast Blown HDPE cpp SF-653 XP-3999 GAUGE THICKNESS 4 to 5.5 mil (101.6 to microns) Conductive Coated Film Tissue Poly Tissue Part Number L12-69A Silver Coated Resin PVC APPLICATIONS Electrodes, EKG, Defibrillator and Grounding Pads COLORS & TECHNOLOGY Silver GAUGE THICKNESS 2.3 to 4 mil (58.42 to microns)

12 08 09 Foil Extrusion Laminations Tandem extrusion laminations utilizing foil as the primary barrier 24,000 Series OUTER WEB: 60 ga BON SEALANT LAYERS: EVA, Ionomer, High Performance Blends Commonly used in high barrier medical and pharma applications WVTR <.0005 g100 si/24 hrs OTR <.0006 ct/m2/24 hrs 41,000 Series BARRIER MEDICAL LAMINATIONS OUTER WEB: 48 ga PET or 60 ga BON SEALANT LAYERS: LLDPE, Ionomer, EAA, EVA, High Performance Blends Commonly used in high barrier medical and pharma applications WVTR <.0005 g100 si/24 hrs OTR <.0006 ct/m2/24 hrs Code Material Layers Part No. LDPE Foil LLDPE BON EVA Surlyn Berry is a world-leader in patented barrier solutions. Manufactured using state-of- the-art technology, our barrier materials provide the necessary strength and tear resistance, while delivering the barrier protection and breathability attributes required to meet the critical requirements of today s healthcare environment. Foil Extrusion Laminations Extrusion Coated Hard to Hold Laminations Pouch Rollstock Code Material Layers Printed Part No. LDPE WTLDPE PET Foil LLDPE PE WTPE BON EVA OPP Surlyn Nylon EAA OLT

13 10 11 Extrusion Coated Excellent for medical pouches and low barrier applications 15,000 Series OUTER WEB: 48 ga, 75 ga, and 92 ga PET and PA SEALANT LAYERS: 12 to 28 lbs LDPE Code Material Layers Printed LDPE Features Pouch Rollstock Versatile solutions for a variety of medical device packaging Excellent for pouching where puncture and chemical resistance are needed Available in foil configurations for high barrier Suitable for E Beam and Gamma Sterilization APPLICATIONS Rollstock for producing pouches for various medical devices COLORS & TECHNOLOGY Clear, white and foil with extrusion coating and lamination Part No. Polyester LDPE PET Blue White Satin Finish Code Layers Material Part Number 2 5 PET Foil LDPE EAA A 20 A 80 A 83 Hard-to-Hold Laminations Multiple pass extrusion and extrusion/adhesive laminations for hard-to-hold chemicals using foil as the primary barrier 8000 Series OUTER WEB: 48 ga PET SEALANT LAYERS: EAA, LDPE Used for packaging transdermal patches, gels, lotions and pharma products WVTR ranges from.01 to.02 g/100 si/24 hrs OTR ranges from.01 to.03 cc/100 s/i/24 hr

14 12 13 DuraMed The clear alternative for the next generation in specialty materials for medical packaging DirectSeal Berry s proprietary sealant technology helps reduce cost by eliminating the need for a coated substrate Forget flash spun HDPE: DuraMed is the future. Boasting strong performance on breathability, barrier, clean peel and resistance to tear and puncture, DuraMed is the first choice for your medical packaging needs. Use DuraMed as a top web for forming films, breathable strip for header bags and as a back panel for peel pouches. Benefits include ETO sterilization compatibility with excellent permeability and an effective microbial barrier. DuraMed s unique sealing characteristics provide a strong uniformity of seal ensuring tamper evidence. DirectSeal provides a consistent seal across temperatures with uncoated paper and flash spun HDPE, but use it with DuraMed TM for the ultimate performance in seal strength, sterility and cost savings. Our Solution Seals to uncoated paper Eliminates paper coating step yielding cost savings for our customer Delivers consistent seal strength across wide operating window Releases cleanly from uncoated paper leaving no fiber tear/loose fibers Peeled areas exhibit tamper evidence Sealant can be used in conjunction n with multiple forming web designs Sealant incorporated onto forming web and can be used in pouch format Excellent printing Rollstock for form-fill-seal Rollstock for pouch lamination Next generation will encompass coatings for new products Ideal for Ethylene Oxide and gas plasma Sterilization with Gamma and Steam variants in development Specifically designed for balancing barrier and breathable characteristics while providing key physical properties Rollstock for header bag Eliminates the need for a matching coated substrate Compatible with e beam, gamma and ETO sterilization Easy fiber free peel when heat sealed to common substrates such as flash spun HDPE, paper and DuraMed

15 14 15 Partner of choice The right solutions for you, and for end users Our commitment Whatever the size of the project, the satisfaction of our customers and end-users are our absolute priority. Our production and logistics systems are continuously improved to guarantee the highest quality products, delivered where you want them, when you want them. We have a partnership mentality. We focus on building and developing business relationships with our customers; we win when you win. Over 50 years of experience in extruded, coated, and laminated materials manufacturing Customer Intimacy Customized products for your specific needs. Always advancing to protect what s important Global Manufacturing Worldwide production with leading technology, quality, and service. Above all we re proud to create value-driven solutions that deliver precision and intuitive functionality. We specialize in projects tailored to your specific needs, both in terms of end product and testing and manufacturing processes. Certified Materials Using patented technology we create highly specified solutions.

16 To make Berry part of your medical packaging process, please contact us at: berryglobal.com