Oil & Gas Sealing Solutions

Transcription

1 Oil & Gas Sealing Solutions MFC NO.: H06D007E-6 Your Inspiration to Sealing Solutions

2 MFC Introduction Sealing Technology is a leading manufacturer of oil seals, o-rings, and precision customized rubber molded products. Maintaining excellent quality and customer satisfaction is our number one priority. In order to achieve this objective, MFC has been constantly upgrading its manufacturing capability with state of the art equipments and continuous personnel training. Taipei MFC has been in the sealing business since Our products have been successfully applied to and approved by various industries such as petrochemical industry, agriculture, appliance, automotive, chemical, food processing, heavy duty, railway, semiconductor, solar, textile, LCD, LED, and more. MFC group is proud to let you know that the MFC quality has been assured and approved by our valued customers from Europe, America, and Asia. In order to maintain our outstanding manufacturing standards and stay in the forefront of manufacturing technology, MFC and its subsidiaries (MFC Huizhou and MFC Shanghai) have all been certified by ISO/TS since MFC group also has various compounds approved by FDA, NSF and WRC. MFC Taipei has obtained ISO14001 to achieve commitment to the environment. In other specialized fields, MFC products also gains internationally recognized, for aerospace certification, AS9100, and ISO13485 to pharmaceutical area. Huizhou As we continue to improve ourselves, in 2012, we decided to expand ourselves into petroleum industry. A team of experienced specialists were assembled to lead the project. With the assistance of our experts, MFC successfully developed a series of petroleum products in Our petroleum products are manufactured by advanced equipment and the latest technology in order to assure the high standard of the products. In 2015, our petroleum products have been approved by our customers in Asia and North America, making a successful breakthrough in the oil and gas sealing market. We believe the core strength of MFC is the innovation, creativity, and experience of our stuff, many of whom have been with the company since its establishment. Not only have they been growing with the company, but they also made MFC prosperous. Thanks to them, MFC s revenue has been growing at an annual rate of approximately 15%. Shanghai MFC is committed to offer high quality products, satisfactory service with competitive prices, so please do not hesitate to contact us anytime. We will be very pleased to assist you at any stage of your project. MFC is your inspiration to sealing solutions! 01 Your Inspiration to Sealing Solutions

3 HAMMER UNION SEAL Description A hammer union comprises of a thread end, a nut end, and a hammer nut. When cinched up, the inside seal will get compressed to prevent any leakage. The seal is usually an O-ring or a Hammer Union Seal (Lip Seal). Figure Number Design Material Size 2002 NBR 85 + BRASS FKM 85 + BRASS 2.000" 3.000" 4.000" Figure Number Design Material Size 2202 FKM 80 / 90 Stainless Steel Ring 2.000" 3.000" 4.000" Figure Number Design Material Size 1.000" 402 / 602 / 1002 / 1004 / 1502 NBR 85 / HNBR 85 / FKM 80 / FKM 90 Durometer PTFE 1.500" 2.000" 3.000" 4.000" 5.000" 2.000" 3.000" 4.000" 02 Your Inspiration to Sealing Solutions

4 S-Seal P-Seal S-Seal is a one-piece seal composed of one elastomer and two nti-extrusion springs. It can be used in a high temperature and high pressure environment, like down-hole, wellhead, valves, pipelines, surface equipment, and riser system. The spring in stainless steel is for static applications and the spring in PEEK is recommended for dynamic applications. P-Seal is composed of one rubber ring and two plastic back-up rings. Its cross section provides excellent sealing functions while acting on the rough casing and tubing. FS-Seal Metal Cap Seal FS-Seal is a hybrid design and retrofit of S-Seal and P-Seal. With its unique flexibility, it simplifies the installation and reinforces the sealing function where the large spaces exist between mating parts of wellhead system. Metal cap seal is the combination of elastomer and metal, which can well preserve the rubber s elasticity. It also provides the high performance of the extrusion resistance in the high pressure casing and tubing application. Bonded Seal Casing & Tubing Hanger Packer With elastomer attached to metal, our bonded seals have great durability and sealing ability against high compression environment. This product is mainly used in work-over and sand control operations. An elastomer sealing product that generally contains rectangular cross section, this seal can be customized according to different needs and working condition. It provides excellent sealing performance in tubing or casing. The application with higher required resistance against compression can be strengthened by addition of spring, rubber canvas, or mesh. Vee Ring Packing Valve Stem Packing Vee Ring Packing is composed of two adaptors and multiple V-rings (lips). The more V-rings it has, the higher pressure it can bear. The function of the adaptors is sealing when compressed. This product is mainly applied in high pressure condition. Valve stem packing is usually used in the higher pressure environment than Vee Ring Packing. With the design of adding a spring energized seal, it advances the sealing performance in the application that has higher eccentricity. U-Packing Spring Energized Seal U-Packing is also called Stem Packing that has a U-shaped elastomeric cross section with PTFE covering the outer layer. This product is commonly used on valve gate and wellhead. Spring energized seal provides a solution for severe conditions including wide range of temperature and pressure, ultra low friction, and aggressive chemical abrasion. The various combinations of material for jacket and spring types are available to fulfill different requirement. 03 Your Inspiration to Sealing Solutions

5 PACKER ELEMENT Description Packer Element is a standard component of the completion hardware of oil or gas wells used to provide a seal between the outside of the production tubing and the inside of the casing, liner, or wellbore wall. Different materials refer to different range of hardness, temperature, e, or pressure. Here listed the material selection guide for customer to help you make material choices. Material selection guide: Material Range of Hardness (Shore A) Range of Temperature ( ) Range of Pressure (Mpa) NBR 80~90 100~ HNBR 80~90 130~ FKM 75~85 150~ Packer element s specifications take the steel tube diameter as its nominal sizes. To other sizes, MFC can design according to various size needs to customize. Common sizes of steel tubes inner dimensions: inch 4 4 1/ /2 5 3/4 6 5/ /8 8 5/8 9 5/8 mm Your Inspiration to Sealing Solutions

6 RGD / ED Resistant Material O-ring & customized molded parts Description High pressure and a sudden pressure drops often lead to broken o-rings if using "normal quality o-rings are used. This condition is called Rapid Gas Decompression (RGD) or Explosive Decompression (ED). For the demanding challenges in the oil and gas application that suffered severe environment, MFC has developed the most technically advanced range of elastomer materials for meeting the needs of sealing operating in these severe conditions. Our RGD / ED compounds have been developed to meet the severe demands imposed upon rubber materials in oil and gas field industry. Features Excellent thermal properties Suitable for high-pressure gas duties Excellent RGD resistance in hydrocarbon applications Qualified to t he Norsok M-710 standard for RGD resistance Applications Compressors Completion equipment Subsea valves and pumps High pressure environments Exploration and drilling equipment RGD Testing MFC compound V9022 has been tested successfully in-house according to the RGD requirements of NORSOK M710 Rev. 2, Section 7, Annex B. 05 Your Inspiration to Sealing Solutions

7 Material Comparison (5:Excellent 4:Good 3:Average 2:Fair 1:Poor) TYPE NBR HNBR EPDM AFLAS FKM FFKM PA Deformation Room Temperature High Temperature Resistance ( ) Low Temperature Resistance( ) ACM:-10 AEM:-40 Oil Resistance Abrasion Resistance Tensile Hot Tear Resistance Weather Resistance (Ozone,UV) Flame Resistance Sour Gas Resistance FFKM H 2 S (%) FKM HNBR Temperature As in high temperature / H 2 S, FKM or FFKM are recommended Rapid Gas Decompression Resistance Test Condition: (based on NORSOK M-710) Test Result Gas Mixture CH 4 /CO 2 90/10% ORING Size AS 325 (ID:37.47mm CS: 5.33mm) Temperature 100 Pressure 150 bar No. of Cycles 10 De-pressurization Rate 20 bar/min Material Type FKM Durometer 90 RGD Rating 0000 PASS/FAIL PASS 06 Your Inspiration to Sealing Solutions

8 Taiwan Head Office: MFC SEALING TECHNOLOGY CO., LTD. No. 41, Wu-Chuan-Wu Road, New Taipei Industrial Park New Taipei City Taiwan TEL: , , FAX: , MFC SEALING TECHNOLOGY (SHANGHAI) CO., LTD. No. 399, Tuoqing Road, Qingpu District Shanghai City P. R. China TEL: , , , FAX: MFC SEALING TECHNOLOGY (HUIZHOU) CO., LTD. No. 4, Longsheng Second Road, Xinliao Village, Dayawan West Zone Huizhou City , Guangdong P. R. China TEL: FAX: Website: Version: