Ultrason E. Ultrason S. The material of choice for demanding high temperature and filtration needs. Helping Make Products Better

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1 Ultrason E Polyethersulfone (PESU) Ultrason S Polysulfone (PSU) The material of choice for demanding high temperature and filtration needs. Helping Make Products Better

2 BASF demonstrates continued commitment to plastics through doubling the production capacity for Ultrason high-temperature resins in Ludwigshafen, Germany. Ultrason growth is fueled by its exceptional thermal and chemical resistance and its acceptance in a wide variety of applications in filtration, automotive and food service industry. The Main Features of Ultrason Include: Very high long-term service temperature Excellent dimensional stability High rigidity High mechanical strength Constant properties throughout a broad temperature range Good electrical insulation properties Very good fire retardent ratings Extremely high resistance to hydrolysis Nomenclature The nomenclature adopted for the products consists of an alphanumeric code. An appended P signifies that the product is a specialty intended for the preparation of solutions. First letter Type of polymer E = Polyethersulfone (PESU) S = Polysulfone (PSU) Second letter Reinforcements or fillers G = Glass fibers Example: Ultrason S2010 G4 S = Polysulfone (PSU) 2...= Medium viscosity (general purpose injection molding product) G4 = 20% by weight of glass fibers First numeral Viscosity class 1... = Lowest viscosity 6... = Highest viscosity Fifth numeral Approximate concentration of additives 2 = 10% by mass: 4 = 20% by mass: 6 = 30% by mass: Product range (core products) Ultrason PESU PSU Characteristic features Unreinforced grades E 1010* Low viscosity, flows very readily (injection molding) E 2010* S 2010 Medium viscosity, standard formulation E 2020P (injection molding, film-extrusion, blow molding, coating) E 3010 S 3010* Higher viscosity, tougher and with improved chemical resistance (injection molding, extrusion) E 6020P S 6010 High viscosity, for membrane applications Reinforced grades E 2010 G4 S 2010 G4 20% glass fiber reinforced, high rigidity and strength E 2010 G6 S 2010 G6 30% glass fiber reinforced, high rigidity and strength KR 4113 Medium viscosity, carbon fiber reinforced with improved tribological properties (injection molding) * these products are also available with special formulation to optimize demolding Processing Ultrason Ultrason can be processed by standard thermoplastic process, including: injection molding, extrusion, blow molding and compression molding. Post Processing Ultrason Ultrason may be thermoformed, laser marked, pad printed, metalized, lacqured and machined. Assembly methods include welding (ultrasonic, laser, hot plate, vibration welding) and bonding (solvent and adhesive). Headlamp Reflector Non-Stick Cookware Reusable Bottle For Physiological Fluids (Dropper Bottle)

3 General Information on Membrane (Filtration) Applications Ultrason PSU is offered in various molecular weights as granules. Ultrason E PESU is offered in powder or flakes in a various molecular weights for faster solubility. Ultrason is naturally transparent, and has a high use temperature capability (160 C C), with excellent chemical and hydrolytic resistance. The scope of advanced, cost efficient membrane applications are constantly expanding. These applications include: water purification, biomedical, manufacturing process separations, waste treatment and food processing. Key Features of Ultrason That Make it Ideal are: Good pore size Soluble in solvents commonly used for membrane production Repeated sterilization possible with superheated steam Compliance with FDA and European standards for food contact Can be used over a wide ph range (0 to 13) Excellent chemical resistance Typical Applications Potable water Beverage processing Healthcare Industrial separations Semi-conductors Configurations in Modules Flat sheet (e.g. used in spiral wound or plate and frame modules) Hollow fiber (bundles) Coated tubes BASF Advantage BASF is the only supplier in the world that can provide complete raw material solutions for your membrane manufacturing world-wide including: Flat Sheet Membrane base polymer Ultrason S (PSU), Ultrason (PESU) (all membrane grades are global grades) modifier Luvitec K (PVP) (all membrane grades are global grades) processing solvents NMP, Pyrrolidone, DMF, DMAc, Butyrolactone (globally available) Hollow Fiber Bundle

4 General Information for Automotive Applications Key Product Features: Heat resistance up to 220 C Long-term service temperature of 190 C Dimensional stability Creep strength at high temperatures Resistance to hot water and coolants Resistance to oil, even at temperatures up to 170 C Resistance to fuels Resistance to fluorine Ultrason provides innovative and low-cost solutions for applications in the areas of cooling water and oil circulation, automotive electronics, as well as areas subjected to high thermal stresses; such as heating systems or headlights. Typical Applications: Headlamp reflectors Gear forks Oil control piston Fuse encapsulation Connectors Gear Fork Connectors (oil transmission systems) Fuse Encapsulation Headlamp Reflector

5 General Information for Food and Household Applications Key Properties of Ultrason E: Heat resistance up to 220 C Stain resistant Break resistant Transparent or opaque Tough and impact-resistant FDA compliant The advantages typical of plastics, such as design flexibility, parts of light weight, break resistance, reusability and recyclability, result in appreciable savings in the overall system and explain why Ultrason is increasingly being used in hot food applications. Typical Applications: Microwave dishes Baby bottles Food containers Steam sterilization Binder for nonstick coatings and for coatings resistant to high temperatures. Dish Baby Bottle Microwave Dishes

6 General Information for Additional Applications Electrical Engineering and Electronics: Coil formers, plug-and-socket connectors, injection-molded printed circuit boards, parts for power circuit breakers; parts for power contactors and relays, transparent covers for signal lamps and switchboards, lamp holders and lampshades, heat shields, sensors, chip carriers, chip trays and battery seals. General Mechanical Engineering: Oil level indicators, components for pumps, parts for automatic beverage dispensers, components for milking machines, parts for heat exchangers, packing for absorption and distillation columns, seals and conveyor belt idlers, instruments, housing covers, surgical theatre luminaires and sterilizing boxes. Water Pump Impeller Heating and Sanitation: Rotors for pumps in heating systems, parts for thermostats in heating systems, parts for hot water meters, interior parts for sanitary fittings and pipe fittings. Parts in Protective Switches Oil Control Piston Water Pump Impeller

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8 Ultrason E Polyethersulfone (PESU) Ultrason S Polysulfone (PSU) ultrason.net BASF Corporation ENGINEERING PLASTICS 1 (800) 527-TECH BASF: The Chemical Company. We don't make a lot of the products you buy. We make a lot of the products you buy better. BASF Corporation, headquartered in New Jersey, is the North American affiliate of BASF AG, Ludwigshafen, Germany. BASF is the world's leading chemical company. Our portfolio ranges from chemicals, plastics, performance products, agricultural products and fine chemicals to crude oil and natural gas. As a reliable partner to virtually all industries, BASF's intelligent solutions and highvalue products help customers to be more successful. BASF develops new technologies and uses them to open up additional market opportunities. We combine economic success with environmental protection and social responsibility, thus contributing to a better future. Further information on BASF is available on the Internet at While the descriptions, designs, data and information contained herein are presented in good faith and believed to be accurate, it is provided for your guidance only. Because many factors may affect processing or application/use, we recommend that you make tests to determine the suitability of a product for your particular purpose prior to use. NO WARRANTIES OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE REGARDING PRODUCTS DESCRIBED OR DESIGNS, DATA OR INFORMATION SET FORTH, OR THAT THE PRODUCTS, DESIGNS, DATA OR INFORMATION MAY BE USED WITHOUT INFRINGING THE INTELLECTUAL PROPERTY RIGHTS OF OTH- ERS. IN NO CASE SHALL THE DESCRIPTIONS, INFORMATION, DATA OR DESIGNS PROVIDED BE CONSIDERED A PART OF OUR TERMS AND CONDITIONS OF SALE. All trademarks are owned by BASF AG or BASF Corporation BASF Corporation Helping Make Products Better

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