3M Dyneon Fluoropolymers. Dyneon solutions. for the Chemical Processing Industry
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1 3M Dyneon Fluoropolymers Dyneon solutions for the Chemical Processing Industry
2 The fluoropolymers that protect your investment 3M Dyneon S-PTFE 2
3 From critical process flow to harsh down-hole environments, 3M Dyneon fluoropolymers have earned a reputation for performing where other materials fail. Processors, equipment designers and component suppliers choose Dyneon fluoropolymers for their technical features consistency, quality and processability. Dyneon fluoropolymers help to prolong your equipment life-cycles. These materials are capable of withstanding corrosive chemicals, temperature extremes (-200 C to 260 C), aging, and physical wear and tear. Universal base, acid, hydrocarbon, alcohol, and steam resistance make Dyneon fluoropolymers the materials of choice for contact with chemicals in a range of industries oil & gas, chemical, pulp & paper, petrochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range of fluoropolymers, allowing experts to help select the right material for their application requirements. Dyneon, a 3M company, combines the resources of a global leader with 40 years of fluoropolymer specialization and innovation. 3
4 Dyneon solutions for the chemical processing industry 3M Dyneon PTFE 3M Dyneon Fluorothermoplastics PTFE (Polytetrafluoroethylene) The material of choice where broad chemical resistance, wide service temperature range, high durability, excellent dielectric properties, low friction, or non-stick are required TFM Modified PTFE The new generation of chemically modified PTFE enhances the performance of classic PTFE by providing outstanding low deformation under load, compression stress relaxation (recovery), reduced permeation, fewer voids, increased surface smoothness and good welding characteristics PTFE and TFM Modified PTFE compounds Numerous compounds are available to match your individual product requirements for wear, deformation under load, electrical properties or thermal expansion For further details please also consider our brochure: 3M PTFE Compounds and TFM PTFE Compounds State of the art Custom-made solutions PFA (a polymer of tetrafluoroethylene and perfluorovinylether) Exhibits the highest temperature capability in a melt-processable fluoropolymer, as well as exceptional chemical resistance, non-stick, low friction and electrical properties FEP (a polymer of tetrafluoroethylene and hexafluoropropylene) Exhibits excellent heat and chemical resistance, excellent weatherability, extremely smooth surfaces and excellent electrical properties ETFE (a polymer of tetrafluoroethylene and ethylene) Features outstanding abrasion, cut-through and tear resistance as well as good chemical, thermal and electrical properties THV (a polymer of tetrafluoroethylene, hexafluoropropylene and vinylidene fluoride) A product family unique to Dyneon, offering superb flexibility and optical clarity, plus the ability to be bonded to other polymers PVDF (homopolymers, copolymers and blends) Exhibits excellent chemical resistance to most aggressive substances and solvents 4
5 3M Dyneon Fluoroelastomers Dipolymers (66-68 % Fluorine) (a polymer of hexafluoropropylene and vinylidene fluoride) Fluoroelastomers (bisphenol or peroxide cure) for sealing applications that require excellent resistance to heat and aggressive chemicals Terpolymers (68-71 % Fluorine) (a polymer of tetrafluoroethylene, hexafluoropropylene and vinylidene fluoride) Fluoroelastomers (bisphenol or peroxide cure) for applications requiring added resistance (versus dipolymers) to hydrocarbons, acids, polar solvents, caustics and steam Perfluoroelastomers and compounds (a polymer containing tetrafluoroethylene and perfluoroalkoxyvinylether) Provides the highest possible safety in production processes due to its extraordinary thermal and chemical resistance Low Temperature Fluoroelastomers (a polymer containing tetrafluoroethylene, vinylidene fluoride and a perfluoroalkoxyalkylvinylether) The latest generation of low temperature fluoroelastomers provide true low temperature sealing capability while maintaining the heat and chemical resistance of fluoroelastomers 5
6 A fluoropolymer for every chemical process application 3M Dyneon fluoropolymers fulfill a wide range of requirements. Take a moment, and discover a new material for a familiar application, a new use, or a new processing technique. Pipes, tubing and hoses Extruded or molded pipe liners and tubing made from 3M Dyneon PTFE, 3M Dyneon PFA or 3M Dyneon PVDF ensure high heat and chemical resistance for applications such as heat exchangers. Chemical columns lined with 3M Dyneon TFM PTFE to protect against aggressive acids, hydrocarbons and alcohols. Flexible hoses and tubing constructed of 3M Dyneon fluorothermoplastics, Dyneon PTFE or 3M Dyneon fluoroelastomers provide chemical and permeation resistance, thermal stability and long-term durability. Braided or performance hoses made for high flexibility and high pressure resistance. 6
7 Always on Duty Pumps and valves for demanding applications Today s complex processes, together with growing demands on plant flexibility and safety, require the use of highly advanced components with universal chemical resistance. Pumps and valves featuring dimensional components together with linings and seals made from Dyneon PFA, PVDF, PTFE, TFM Modified PTFE or Dyneon Fluoroelastomers provide the performance needed to withstand hazardous and challenging environments. Our products designed for use with difficult fluids. They offer low friction and wear, and perform within a wide temperature range. The extraordinary reliability and quality of our products makes them suitable for use in many branches of the chemical processing industry, including: Pharmaceutical production Pulp industry Food processing Water purification With a comprehensive range of fluoroplastics and fluoroelastomers Dyneon offers a product spectrum which satisfies these demands to a very high degree to support your business and plant safety. Tap cock with union nuts made from 3M Dyneon TFM Modified PTFE 7
8 Gaskets, seals and membranes Seals made with 3M Dyneon terpolymer fluoroelastomers offer improved chemical resistance over dipolymers. 3M Dyneon PTFE or 3M Dyneon TFM PTFE membranes for high flexible and chemical inertness. 3M Dyneon Perfluoroelastomers and 3M Dyneon Low Temperature Fluoroelastomers provide proofen and reliable sealing solutions in most challen-ging environments. They withstand extreme temperature ranges and aggressive chemical fluids. Dyneon PTFE Compounds formulated with high performance additives meet varied seal and gasket challenges. TFM Modified PTFE compounds deliver all the advantages of PTFE in lip seal and gasket applications requiring high temperature and low friction performance plus improved dimensional stability at higher temperatures. Gaskets exhibit low deformation under load when made from TFM Modified PTFE. 8
9 A fluoropolymer for every chemical process application Heat trace and heating cables Excellent thermal and electrical properties make 3M Dyneon PFA, 3M Dyneon FEP and 3M Dyneon PVDF fluorothermoplastics ideal for heating cables on chemical columns and heat trace cables maintaining constant temperature on piping systems. 3M Dyneon ETFE fluorothermoplastics give wire and cable insulation outstanding resistance to abrasion and cut-through. Linings Dyneon PTFE, TFM Modified PTFE and fluorothermoplastic materials resist chemical attack and reduce permeation, protecting the integrity of storage tanks, reactors and other vessels and expand their life-time. Impregnated material applications Textiles and fibers impregnated with Dyneon PTFE dispersions are used to provide high performance pump packings. For flue gas desulfurization and dust filtration, filter bags make use of fibers impregnated with 3Dyneon PTFE aqueous dispersions. 9
10 Where only performance matters Protecting your valuable assets Operating a chemical processing plant is a great responsibility for all functions, people and components. Processing corrosive agents and aggressive liquids require state-of-the-art equipment that lives up to the highest demands of reliability and quality. 3M Dyneon fluoropolymers are high-performance materials responding to the needs of those industry segments where the unmatched combination of almost universal chemical resistance, superior corrosion protection, a broad service temperature range, permeation control and ultra-high purity is required. Demanding challenges concerning safety and resources plus the need for flexible solutions is constantly increasing in today s industry. You can count on the quality of Dyneon fluorpolymer products to optimize safety, security and stability to protect your valuable assets. While running a plant or planning the construction, investing into Dyneon fluoropolymers will pay off and protect your bottom line in the long term. We will perform where other materials can fail! Reduce down-time and production outages Reduce efforts, cost and maintenance Support safer plant operations Increase service temperatures Increase equipment life time Improved flexibility Reliable performance under harshest conditions Smart and custom tailored solutions Our Product Stewardship Strategy Dyneon has successfully completed the replacement of PFOA with its new emulsifier technology Dyneon has a state-of-the-art system in place to minimize the release of the new emulsifier into the environment Dyneon has made its containment technology available to others 10
11
12 Technical Information and Test Data Technical information, test data and advice provided by 3M Dyneon personnel are based on information and tests we believe are reliable and are intended for persons with knowledge and technical skills sufficient to analyze test types and conditions, and to handle and use raw polymers and related compounding ingredients. No license under any 3M Dyneon or third party intellectual rights is granted or implied by virtue of this information. General recommendations on health and safety in processing, on work hygiene and on measures to be taken in the event of accident are detailed in our material safety data sheet. You will find further notes on the safe handling of fluoropolymers in the brochure Guide for the safe handling of Fluoropolymers Resins by PlasticsEurope, Box 3, B-1160 Brussels, Tel. +32 (2) Important Notice All information set forth herein is based on our present state of knowledge and is intended to provide general notes regarding products and their uses. It should not therefore be construed as a guarantee of specific properties of the products described or their suitability for a particular application. Because conditions of product use are outside 3M Dyneon s control and vary widely, user must evaluate and determine whether a 3M Dyneon product will be suitable for user s intended application before using it. The quality of our products is warranted under our General Terms and Conditions of Sale as now are or hereafter may be in force. Where to go for more information Dyneon Customer Service Europe Phone: Fax: Italy Phone: Fax: USA Phone: Fax: Dyneon GmbH Carl-Schurz-Str Neuss Germany Phone: +49 (0) Fax : +49 (0) Dyneon GmbH Industrieparkstr Burgkirchen Germany Phone: +49 (0) Fax: +49 (0) M Energy and Advanced Materials rd Street North Oakdale, MN USA Phone: Fax: Dyneon GmbH Carl-Schurz-Straße Neuss Phone +49 (0) Fax +49 (0) Dyneon is a 3M company. Dyneon is a trademark of 3M. 06/2012 All rights reserved. Dyneon
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