Copyright 2015 by Wimmer Carbontechnik
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2 Company History 1961 Franz Wimmer Sen. founded the carpentry business Company BREWI with three employees. Through his interest in kayaking, he built kayaks and Canadian canoes in GFK. Extra light and separable Kayaks were developed and produced for expeditions. The way to the Composites Company was born Development and production of the first BREWI surfboards using the innovative hollow constructions technology
3 Company History 1992 Handover the company to Franz Wimmer jun. and founding the Company Kunststoffverarbeitung Wimmer GmbH Through further research and development of new techniques for composites processing were tested and improved
4 Company History 1995 Production of first Motorsports components with GFK and CFK material and wet laminating manufacturing process Purchase of a KUKA milling Robotics for finishing GFK and CFK components First series production of carbon fiber visibility components with self engineered RTM light manufacturing process and polyester resin
5 Company History 2000 Expansion on the Prepreg manufacturing technologie with part hardening in a autoclave. Purchase of a autoclave D= 800mm / L= 1000mm Purchase of a plc-cutting machine for cutting the material plies 2005 Purchase of a big tempering oven Purchase of a further autoclave D= 1250mm / L= 2500 mm Purchase of a 3D measuring machine for quality control
6 Company History 2007 Built up a new production hall with clean-room for layup the prepregs and updating the old production building. Installation of a special grinding room for finishing the components Purchase of a further big autoclaves D= 2600mm / L= 4500mm 2010 Purchase of a FARO measuring machine with scanning function for mobile measuring and Reverse Engineering
7 Company History 2012 Built up a new production hall for Vacuum infusion manufacturing technology. Installation of a new serial production area Purchase of a new autoclave for the serial production area D= 1000mm / L= 2000mm 2013 Purchase of a high accuracy KUKA milling robotic latest generation with offline programming Modus for finishing GFK and CFK components. (machinable length 7 meter)
8 Company History 2015 Takeover of the management by Klaus Lederbauer Expansion and restructuring of the office area. Expansion of the Quality Assurance Department Expansion of a new production area with 400 sqm
9 Organization Chart Managing Director Klaus Lederbauer Consultant / Sales Franz Wimmer Plant Manager QMR Rainer Haas David Büttner Head of Production Design Sales Purchase Finance HR / Marketing Head of QA Klaus Lederbauer Bettina Wimmer David Büttner prepreg department series production vacuum infusion department Shipping department Key Account Project Manager Order processing Accounting Department QA CNC finishing department finishing department CNC material cutting department Warehous department
10 Development of sales , , , , , , , , , ,00 0,
11 Development of employees
12 Size of Company Manufactory Area: m² - Office Area: 350 m² - Warehouse Area: 800 m²
13 Production area 2 CNC controlled cutting machines High repeatability of the plies (tolerance +/-0.2mm) Cutting all dry and prepreg materials 2-D milling of foams and honeycomb up to a thickness of 60mm Auto-nesting program for low wastage Labeling of the plies by inkjet printer
14 Lay-up Department Production area Lay-up in a classified cleanroom Cleanroom category Controlled temperature and air humidity qualified recording according aviation standard Lay-up Instruction with Plybook and lay-up report Independent quality assurance by Quality Department
15 Component curing Production Area with CNC controlled autoclave Continuous record of temperature-, pressure- and vacuum flow for each component during the curing cycle. qualified autoclave process according to aviation standard
16 Finishing department Production Areas Finishing instruction with drawings and finishing report Bonding of the components in an air-conditioned bonding area Controlled temperature and air humidity qualified recording according aviation standard Independent quality assurance by Quality Department
17 CNC component finishing Production Area KUKA 9-axle robotic tolerance +/- 0,25mm repeatability +/- 0,05 mm machinable length 7 meter Offline programming 10 times tool changer
18 Series production Production Area Production with an independent team specializes with the series projects Independent component curing in their own autoclave Bonding of the components in an air-conditioned room Staggered working time model for best process time utilization Independent quality assurance from beginning to finished product
19 Production Area Quality first Certification ISO9001:2008 and ISO9100:2009 Air-conditioned measuring room for consistent measurement conditions Traceability of all components up to the material Light Tunnel for surface inspection FARO Mobil measuring machine latest generation with scan function Documentation according VDA or aviation standard
20 Services Project Management Design Development Tools Components
21 Business Areas Automotiv Prototypes Complete vehicles Component development Series production Cubing Data control models Individualization
22 Business Areas Sports Motorsport Wintersport Airrace Watersport
23 Business Areas Medical X-ray and mammography
24 Business Areas Design Interior Design Furniture
25 Business Areas Industry Covers Handling systems
26 Business Areas Aeronautic Developtment Prototypes Components
27 Customers Automotiv Sports Industry Aeronautic
28 Charity Golf tournament Annual Wimmer Carbontechnik Open for Charity with support of a lots Olympic athlets
29 Further information about us on our website: carbontechnik.com
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