Sandvik: OEE POC in 28 days

Transcription

1 Sandvik: OEE POC in 28 days Presented by Michael Boyce, Sandvik Conny Söderlund, Sandvik André Johnsen, Amitec Frank Botnevik, Amitec

2 Welcome to A Company DRIVEN BY EXPERTISE AND IMAGINATION THIS IS SANDVIK

3 47,00 EMPLOYEES 89 0 BILLION SEK INVOICED SALES 60 R&D CENTERS GLOBALLY 130 COUNTRIES AROUND THE GLOBE WE OPERATE IN OVER 3 BILLION SEK INTO R&D EACH YEAR 8,00 ACTIVE PATENTS 0

4 Business Challenge MES GSS-II / OSCO PI SDK Focas Work Reporting OEE Reports Manual Input Data Request Analytics Historian Data Source UFL OPC DA OPC DA RPC S7-300 Modbus Process Data Human input OEE Machine input 4

5 Hours Example of Output TEEP / OEE Waterfall Diagram Loss Causes 5

6 Time Constraint 6

7 Time Constraint 7

8 Planned System Layout 8

9 since

10 Getting (the data) together Machine running? What product? What is the target cycle time? Do we have an event that needs classification? Output OEE report data 10

11 Tecnical challenges Integrate machines that had no off-the shelf interface Integrate with homegrown MES Putting it together in PI AF Creating the report in Excel 11

12 Integrate machines Traditional integration scenarios Range of complexity and automation Multiple paths to get to the data 12

13 Stama MC 734/M Milling Fanuc Focas Amitec integration using PI SDK Forcam and PI UFL Interface Kepware and PI OPC Interface 13

14 DMG Gildemeister Twin 65 Turning Siemens RPC Forcam and PI UFL Interface S7-300 Kepware and PI OPC Interface 14

15 Ewag CL Grinding Fanuc Focas Amitec integration using PI SDK Kepware and PI OPC Interface 15

16 Fette MP120 Press Fieldbus Modbus Ethernet Codsys and PI OPC Interface 16

17 MES integration MES used as UI Sandvik team created dedicated database table for export import from the MES Bi-directional RDBMS integration 17

18 Keeping it agile with Asset Framwork Creating PI System points based on Asset Framework (AF) structure Easy to recreate tags when changing model 18

19 Applying Asset Analytics all over All calculations for the POC is in AF Clean up data coming from the machines Generate events based on machine data and targets Aligning data for OEE reporting 19

20 Previewing data in AF 20

21 Business gain from POC Information to make a business case Potential in correcting inaccurate masterdata Tested the Sandvik specific waterfall diagram 21

22 Global PI System Infrastructure Enterprise PI Enterprise Data Archive Sweden PI Coresight Coresight Portal Portal Server server MS SQL SAP EAM Region PI Data Archive Americas PI Data Archive India PI Data Archive Sweden 7 Plant s Americas region 7 Plant s India region 9 Plant s Sweden region Plant GSSII PI Data Buffering Services GSSII PI Data Buffering Services GSSII PI Data Buffering Services 22

23 Could not have done without it Dedicated team from Sandvik Frank Batke and Global Solutions team Amitec team Premium real-time infrastructure 23

24 Summary Quick to prove the technology by trying in real life Collaboration in the team was a key to success BUSINESS CHALLENGES SOLUTION RESULTS AND BENEFITS Finding a solution for OEE that would scale worldwide A. Bringing the A team B. Applying off-the-shelf products Go ahead to make a business case Gained knowledge on the PI System 24

25 Contact Information Michael Boyce Process Expert Sandvik Machining Solutions Conny Söderlund IT Process Developer Sandvik Machining Solutions Frank Botnevik Operations Manager Amitec André Johnsen Service Engineer Amitec 25

26 Questions Please wait for the microphone before asking your questions Please don t forget to Complete the Online Survey for this session State your name & company 26

27 Thank You