Guillermo Luque October 2 nd, Improve Terminal Operator Safety & Efficiency Using Intelligent Wearables

Transcription

1 Guillermo Luque October 2 nd, 2018 Improve Terminal Operator Safety & Efficiency Using Intelligent Wearables

2 Agenda 01 Introduction 02 Intelligent Wearables: A Solution to Improve Operator Safety and Efficiency 03 Summary

3 Terminal Operations 2 Critical and strategic part of the value chain Safe operations Manage the flow of products to meet customer demand Qualified personnel and retiring workforce

4 Inefficient Performance Is Costly 3 INEFFICIENT LABOR PLANNING Increases costs by 15% 15% $3M UNPLANNED DOWNTIME Up to $3M per day UNDERUTILIZATION OF EQUIPMENT Up to 30% 30% $60B SAFETY AND COMPLIANCE $60B spent per year RETIRING WORKFORCE 45% Percentage of employees retiring by 2023

5 Technology & Innovation Revolutionizing Speed of Change 4 CLOUD Consolidates data storage and online applications VIRTUALIZATION Enables virtual testing and commissioning DIGITIZATION Simplifies processes across business activities CONNECTIVITY Gives access to advanced insights from data VIRTUAL REALITY Enhances user experience and efficiency

6 Honeywell Connected Plant Transform Data to Actionable Insight Data In Structured Format That Can Be Leveraged for Fast and Accurate Decision-Making 5 Asset Performance 1. Utilization 2. Predictive maintenance 3. Pre-failure intervention Skills & Safety 1. Competency 2. Productivity 3. Safety Process 1. Throughput 2. Variability 3. Sustainability Enterprise 1. Integration 2. Efficiency 3. Scalability ASSETS Assets PEOPLE PROCESS ENTERPRISE

7 Agenda 01 Introduction 02 Intelligent Wearables: A Solution to Improve Operator Safety and Efficiency 03 Summary

8 Field Operations Excellence Intelligent Wearables with workflow and mobility / productivity & safety apps 7 Hardware 16MP camera for hi-res photo capture and real-time video chat Multiple digital microphone and active noise cancellation Sunlight readable display appears the size of 7-inch tablet at arms length Software and Connectivity Self-contained Android 6.0 operating system Wi-Fi + Bluetooth LE, USB dongles for cellular access GPS, gyroscopes and digital compass for positioning 1 Unlocking Extensive Opportunities Similar to an App Store with a purpose to develop applications that have incremental value to customer Step-by-step Automated Operator Rounds 2 Digital Maintenance Procedure Assistance 3 Remote Expert Usability 100% hands-free with local speech recognition in loud areas Boom arm with 6 degrees of freedom for ease of use Rechargeable, swappable 12+ hour battery Certifications IP67 dust proof and water proof, MIL-SPEC 810G Class 1 Div I/ATEX Zone 1 intrinsically safe models available - only one in the market 4 5 Real-time video recording of Procedure sharing Real time visualization of control system data

9 Intelligent Wearable Safety for Plant Personnel 8 Intelligent Wearables with Safety Applications Integrated to Experion

10 Use Cases Description 1 Intelligent Wearable Operator Round Workflow step by step procedures supports Operator Round Field operators get digital log sheet at the beginning of shift All of the documentation related to the covered area is accessible, hands free Individual steps for the round, with possibility to capture pictures are tracked, and stored in the cloud Extend your enterprise landscape to anywhere, anytime and on any device. Ready to run and configurable to fit your business processes Enabled by Movilizer Support Field Operator Round and Inspection Support startup, shut down and emergency procedures History of work completed, and parts ordered can pulled up by field operator at any time, hands free Coordination of lockout-tagout, confined space and PPE allocation

11 Use Cases Description 2 Intelligent Wearable Maintenance Activity Work orders, step by step procedures and document visualization Supervisor assigns work activities (permit) digitally at the beginning of shift Maintenance crew provided with all of the documentation needed to complete the task, hands free Individual steps, for complex work, are provided on screen. Activities are tracked, and stored in the cloud Extend your enterprise landscape to anywhere, anytime and on any device. Ready to run and configurable to fit your business processes Enabled by Movilizer Support both planned and unplanned work maintenance work Support startup, shut down and emergency procedures History of work completed, and parts ordered can pulled up by field operator at any time, hands free Coordination of lockout-tagout, confined space and PPE allocation

12 Use Cases Description 3 Intelligent Wearable Remote Expert Field worker access to expert via video chat. Expert can be both plant wide and worldwide Field operator makes hands free call using just his voice Calls an expert based on an established profile ( Give me an expert in Datum P Centrifugal Compressors ) Expert sees and hears everything, from the perspective of the field operator Expert can be at the office, at home or at the plant Expert can control the camera, lighting and capture audio, video or photos from field operator s perspective After guiding field worker, expert disconnects and awaits next call Ideal for troubleshooting maintenance activities Expert at a distance can sign off on inspection activities Field worker in hazmat suit can share emergency situation with a number of experts around the world, simultaneously. Collaboration from control room and field worker enhanced by sharing audio, video, documents etc.. Loss in OEE

13 Use Cases Description 4 Intelligent Wearable Live Video Recording Learn on-demand and on-site through playback of video captured by expert operator Video and Photo Database of completed tasks. Social learning. Video and audio capture, while expert teaches apprentice about complex tasks The expert, after recording the task, adds keywords (voice to text) and now the video is searchable As the library of video clips grows, field personnel can search for and play back videos before beginning a complex task. Loss in OEE Data in the form of videos, trends regarding how maintenance activities and operator rounds are performed provide a body of critical knowledge

14 Use Cases Description 5 Intelligent Wearable Visualization of Real Time Data Provide live process data to the field engineer, maintenance worker and other personnel Plant process data, which was previously only viewable by the control room operator, now available to the field worker Changes to plant data, through interaction with valves and instrumentation by field worker, can be viewed in real time (example: turning of valve field worker can see real time changes to flow, temperature and pressure) Trending of maintenance and process data can be seen graphically, in real time, called up hands free Effective collaboration between control room operator and field worker Operator rounds more effective Coordination of start up, shut down and emergency shut down are enhanced

15 Agenda 01 Introduction 02 Intelligent Wearables: A Solution to Improve Operator Safety and Efficiency 03 Summary

16 Summary 15 Intelligent Wearables enable improving overall safety and efficiency of Terminals operators Intelligent Wearables are part of Honeywell s integrated Terminal solutions offer Flexible and scalable Outcome based solution OPEX funded project

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