Professional services for automation projects

Transcription

1 Professional services for automation projects Products Solutions Services Professional services for automation projects

2 2 Professional services for automation projects Smooth project management based on worldwide harmonised and standardised processes The success of any engineering project is fundamentally dependent on the quality of project management, communication and collaboration. Professionalism in these areas leads to trust, which is the key to the success of any process automation project particularly when it comes to large-scale projects or when outsourcing non-core functions. Endress+Hauser can be engaged as main instrumentation vendor (MIV), providing a total instrumentation solution including: Detailed engineering design Procurement Commissioning and startup Training Lifecycle support Engaging an MIV saves time, while at the same time reduces cost and risk. Customers Benefit Standardised and harmonised processes to deal with your project business Central organisation for fast adaptation of the standard to business needs A common understanding of projects and clear defined project focus helps to understand the customers requirements and accelerate procurement and engineering cycles

3 3 The Endress+Hauser Project Office Through its project office, Endress+Hauser develops harmonised procedures, methodologies and guidelines for handling customer projects worldwide, as well as managing international collaboration with multi-national customers. It also conducts project management training for Endress+Hauser staff, and designs and develops the tools they need to support their project management activities. Centralising the project management methodology in this way gives customers the benefit of always knowing that projects will work in the same way, no matter when or where, and that as business needs change, the methodology can be updated in a globally consistent way. Customers Benefit Consistent, reliable and excellent delivery performance for domestic/ international projects and programs Centralised program management with local/global collaboration for local/global execution Single point of contact for management of the entire program

4 4 Professional services for automation projects Effective team structure and methodology It is important to establish an effective team structure, dependent on the nature of the project. The structure permits flexibility while defining clear responsibilities, and allows for the coordination of outside teams, such as production centers or third-party suppliers and partners. Endress+Hauser is an agile organisation with the local office taking full responsibility for the MIV engagement supported globally by the Project Office providing welltrained personnel and dedicated experts. Project management services are offered in accordance with Endress+Hauser worldwide Standard 201, ensuring a consistent approach both in Australia and internationally. Where specialist expertise is needed from outside Australia, Standard 201 ensures that international cooperation is consistent and standardised, and defines effective and proficient communication and collaboration. Instrumentation projects rarely occur in isolation. As an MIV, Endress+Hauser provide strong partnerships through an Open Integration Partner Platform (Mitsubishi, Schneider and Honeywell) and an alliance partnership with Rockwell Automation. Endress+Hauser utilises state-of-the-art tools for all phases of the MIV project, including a central engineering platform, application selection and sizing tools, documentation portals, electronic data exchange, computer-aided design (CAD) and electronic hook-up drawings. Customers Benefit Flexible project teams with clear responsibilities Expert support from people out of other entities e.g. the Production Centers or 3rd Party suppliers Organisational agility to deal with the level of project complexity

5 5 MIV Lifecycle Engaging an MIV involves contracting a single instrumentation specialist company to provide a total instrumentation solution for a project. Using an MIV provides a full instrumentation project lifecycle from FEED to operation a one-stop shop experience that is tailor-made to the project requirements. As an MIV, Endress+Hauser is a well-recognised instrumentation specialist, and a comprehensive service provider with a global presence providing all services on the MIV lifecycle, including detailed engineering design, procurement, commissioning, startup, training, and full instrumentation lifecycle support. International society of automation states, a contract placed with a single instrumentation specialist company to provide a total instrumentation solution for a project including: Review/Support detailed engineering & design Procurement Commissioning & startup Training Lifecycle support MIV project offering Project partner - FEED to Operation FEED Support Project Management Embedded Resources Training Integrated engineering Products and documents Site services Network Applications Instruments Product standardisation Smart commissioning Field Instrumentation Endress+Hauser 3rd party Logistics Documentation Asset management Conventional & smart commissioning Maintenance Calibration Diagnostic and repair

6 6 Professional services for automation projects Endress+Hauser - MIV Project Offerings Endress+Hauser provide all services in the MIV lifecycle, from FEED through to operation. Review In this process, the existing customer contract is reviewed with regard to the conditions which have been agreed. This is done together by the Project Sales Manager and the Project Manager. The review process includes technical review, logistic review and commercial review of the contract. It also ensures that the right competence on the Endress+Hauser side is in place, either someone in-house literate with contracts or an external partner such as a legal advisor. Engineering Endress+Hauser engineers are instrumentation specialists and subject matter experts that have access to highly efficient methodologies and tools, to perform instrumentation related engineering services in the most efficient way. Engineering data (instrument details, CAD, terminal connection drawings) are provided to integrate into the larger engineering environment. Engineering right from the beginning provides reliable data and reduces the change efforts. Engineering services available include application, instrument and network engineering. Customers Benefit Meet project expectations by designing your field networks right from the beginning Comprehensive network design, validation and training Streamlined device integration and commissioning Reduced commissioning time due to proper planning

7 7 Product Standardisation Standardising on instruments across a site reduces storage costs (fewer spares), reduces training efforts, and reduces maintenance complexity. Endress+Hauser will reduce the product variety by limiting the possible selections during instrument engineering. These limitations will be fixed in a project specific product catalogue or project instrumentation standard. Procurement and Logistics Endress+Hauser will provide all field instrumentation from its broad product portfolio as well as other technologies where needed. All devices within the scope can be included into the individual MIV packages such as engineering, product standardisation, procurement, commissioning and service. Using a single instrumentation vendor can provide many benefits, including volume pricing, reduced complexity, aligned network integration, a single point of contact, and simplified logistics Endress+Hauser can manage the entire supply chain process for consolidation, logistics, and clearance for the entire project scope including complete and detailed documentation. A harmonised logistic scenario tailor-made to the project requirements can mean diverse benefits such as customerspecific packing, marking, labeling and tagging, export control and customs clearances, as well as tight integration into the project plan. Customers Benefit Reduction of complexity Unified instrumentation Simplification of documentation Expedited project delivery Project specific logistic scenario Cost saving by providing expertise in GST handling Complete and detailed logistics documentation

8 8 Professional services for automation projects Smart Commissioning Endress+Hauser provides expert commissioning of process instrumentation (both Endress+Hauser and third party instruments and accessories) with a focus on start-up and configuration of the device. Dependent on project complexity, additional commissioning supervision and coordination can be included to smooth the integration of Endress+Hauser and third party products into the control system. This can include alignment of commissioning procedures, preparation of bulk integration, individual communication tests, management of software revisions and device drivers, etc.

9 9 Asset Management Endress+Hauser portal application provides access to project and product-specific up-to-date information and documentation, such as certificates, manuals, and spare part details for Endress+Hauser and 3rd party instrumentation. Asset information can be managed over the total lifecycle from engineering to MRO phases including maintenance and calibration schedules, requirements and documentation. Full traceability of the installed base makes audits easier, and devicespecific data simplifies that restoration of a device after repair or exchange. Customers Benefit Reducing maintenace cost Increased plnt availability and reliability Supports compliance with standards and regulations

10 10 Professional services for automation projects

11 11 Documentation Documentation for the project scope is provided in the most beneficial format for the customer. It can include but is not limited to sizing calculations, drawings, certificates, manuals, and spare part lists. The documentation is aligned with the complete MIV project scope, and can be provided via various packages, including integration into document management systems, Endress+Hauser Portal, or the customer s CMMS system. MRO Services Endress+Hauser can provide a suite of MRO services including inspection, preventative maintenance, and calibration tailored to the plant s requirements. MRO services during the operation phase of the plant ensure products and systems are maintained and provide high reliability. MRO services are available as one-off services or as a service level agreement. Customers Benefit Aligned documentation for entire MIV scope Complete documentation package or individual document packages as per customer s preference >> Optional access through document collaboration tool >> Optional access in W@M portal professional >> Optional integration in customer s CMMS system

12 12 Professional services for automation projects Embedded Resources Endress+Hauser specialist resources can be embedded into an engineering team, delivering engineering expertise in process instrumentation. On site experts reduce external communication, reduce interface friction, and provide direct access to Endress+Hauser as MIV. Embedding a specialist acting as a team member elevates the overall capabilities of the team. Training Customers Benefit Managed service agreements Asset management Maintenance management Calibration Mangement Support service Training Maintenance / Calibration optimisation Spare parts concept Endress+Hauser can provide training for all phases of the MIV lifecycle to enable the customer to work in a more profitable way, and improve the skill level of staff such as engineers and field technicians. The benefits of staff training by a specialist instrumentation vendor are numerous, increasing measurement principle knowledge, qualifying staff to service instruments and troubleshoot. Training can be conducted online, on-site, at an Endress+Hauser facility or specialised training centers, and can include product training, solution training, service training and field network training.

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14 14 Professional services for automation projects Capability Statement Endress+Hauser instruments reliably gather all of the information from the industrial process engineering processes that enable the customers to operate their plants economically and safely, to obtain optimum product quality and to protect human beings as well as the environment. But our competences go beyond the pure field instrumentation. The head office is located in Macquarie Park, Level 1, 16 Giffnock Avenue, Sydney, Nwe South Wales. Branch Offices are located in Brisbane, Melbourne, South Australia and Perth as well as a network of representatives across country. All offices offer full technical sales support, project management and engineering support, as well as service technicians for field assistance and commissioning. Services Differentiators Embedded engineering Project enginnering Instrumentation sizing Documentation MRO Services Asset management Electrical hook-up drawings Customer specific inspection and test plans Breadth of offering and knowledge Gas analysis Liquid analysis Flow Level Pressure Temperature Past Experiences Beenyup Advanced Water Recycle Plant, Western Australia The process of groundwater replenishment is carried out at an advanced water recycling plant. First ultrafilteration filters out suspended material and then reverse osmosis removes remaining dissolved material. Finally, ultraviolet light is used to remove any trace levels of micro-organisms that may remain. Endress+Hauser provided them with the project services such as, main instrument vendor (MIV), documentation, analyser panel design and fabrication. The Victorian Desalination Plant, Victoria The Victorian desalination plant has a guaranteed production capacity of 150 billion litres of water per year. This plant uses reverse osmosis desalination technology to turn sea water into freshwater. Endress+Hauser provided them with the main instrument vendor (MIV) services for flow, level, pressure and temperature. The main feature of this project was Network Engineering

15 15 Kansanshi Copper Project, Zambi The ore treatment in Kansanshi is flexible to allow the variation in ore type either through an oxide circuit, a sulphide circuit and a transitional ore mixed float circuit. This facilities to beneficiate floatation concentration to final cathode via the HPL circuit. Endress+Hauser provided instrumentation services for flow, level, pressure, temperature and liquid analysis. Allied Mills Glucose Plant, NSW Allied Mills has a unique flour milling, pre-mixing manufacturing and food ingredient foot print with operations in all mainland states. Allied Mills operates state of the art milling facilities that are designed to offer the customer the highest quality and unsurpassed consistency in the products it manufactures. Endress+Hauser supplied field instruments including flowmeters, pressure and level transmitters as well as analytical instruments. QGC Pty Limited, QLD The operations feature more than 30 gas processing facilities, water treatment plants and a two-train LNG export facility on Curtis Island. They produce natural gas from wells drilled into coal seams in the Surat Basin in the west of the state, and in addition are exploring for gas from coal seams in the Bowen and Cooper Basins. We supported them with project mangementand, project engineering and supplied them with 424 flowmeters. We also carried out Oil & Gas documentation procedures which included rigorous procedure plans and FAT incorporation. We alos involved third party inspection to ensure compliance with relevant standards. For more information on Endress+Hauser project services, please contact us on info@au.endress.com

16 Endress+Hauser professional services for process automation projects are a comprehensive suite of MIV services designed to provide a one-stop shop experience, covering the entire lifecycle of the process instrumentation and network, from FEED through to operation and on-going support. Engaging Endress+Hauser as MIV, make a single supplier responsible for all instrumentation design and integration, procurement, documentation and ongoing support and training. It also means engaging a globally recognized instrumentation specialist with comprehensive global project management standards. A one-stop shop approach reduces costs across all phases of the project lifecycle, through project delivery, startup and on into operation. Head Office Endress+Hauser Australia Pty Ltd Level 1, 16 Giffnock Ave, Macquarie Park NSW 2113 Phone Fax info@au.endress.com CP Y / 36 / EN / 01.17