Applied Condition Maintenance/Predictive Maintenance Applications & Demonstrations September 11-13, 2018

Transcription

1 Applied Condition Maintenance/Predictive Maintenance Applications Demonstrations September 11-13, 2018 TUESDAY, SEPTEMBER 11, :30-8:00 Class Sign in 8:00-8:15 Opening Comments and Introductions Data Analytics Use the data infrastructure framework to map facility asset catalog CM data collection process live demo of hand-held device used for collecting vibration, infrared and acoustic data for a motor. Understand how CM data is transformed and archived. Use of condition CM alarm bands to identify failure modes Condition assessment calculations for CM data and use of dynamic thresholds. Use of CM data such as oil analysis from external databases in condition assessment calculations Manual input of CM data (i.e., operator rounds inspection data) Event framing to mark equipment operation with defects present Create web-based displays, notifications, alerts watch list etc. Review customer where CM, PLC SCADA data are combined for calculating asset health score Use CM data to update meters/counters in CMMS such as SAP, Maximo, Oracle and others; also trigger Work Orders in CMMS. Gopal Gopalkrishnan (OSI Soft) 10:15-12:15 Data Analytics Gopal Gopalkrishnan (OSI Soft) 1

2 1:00 3:00 Ultrasound Introduction to Airborne Structure Borne Ultrasound History, Theory Creating a World Class Ultrasound Program Airborne Applications Compressed Air / Gas Leak Detection: Reporting Demo Examples Electrical Inspection: Corona, Tracking, Arcing, and Sound File Analysis Structure-Borne Applications Bearings: Sound File Analysis and Reporting Demo Examples Ultrasound Assisted Lubrication 3:00 3:15 Break Ultrasound Steam Trap Inspection Types of Steam Traps 3:15 5:00 Sound File Analysis Reporting Demo Examples Hands on Activity QA Adrian Messer (UE SYSTEMS) Adrian Messer (UE SYSTEMS) WEDNESDAY, SEPTEMBER 12, :00-8:15 Opening Comments Motor Circuit Analysis Introductions to Motor Diagnostics Overview MCA General Concept, Capabilities, Fault Detection MCA Applications, Common Findings, and Examples 10:15-12:15 Motor Circuit Analysis Demonstrations of MCA Using AT5 Case Studies of MCA Findings QA 1:00 3:00 Laser Shaft Alignment Principles of Alignment Introduction of Equipment Demonstration of Equipment Shane Franklin Mark Koch (All-Test Pro, LLC) Shane Franklin Mark Koch (All-Test Pro, LLC) Jeremy Smith (Ludeca, INC) 2

3 3:00 3:15 Break Laser Shaft Alignment Enemies of Precision Alignment Additional Capabilities of Equipment to Combat these Enemies 3:15 5:00 Bringing it all Together Advanced / Additional Capacities with the Laser Where is the Future of Shaft Alignment Going? Jeremy Smith (Ludeca, INC) 3

4 THURSDAY, SEPTEMBER 13, :00-8:15 Opening Comments Vibration Analysis Basic of Vibration Analysis Understanding How Vibration Reveals Mechanical Faults Impact Analysis Detecting Bearing and Gear Defects, Under Lubrication Pump Cavitation Advanced Techniques Cross Channel Measurements and Structural Analysis Wireless Vibration 10:15-12:15 Vibration Analysis Demonstrations Live Measurements Case Studies Vibration Analysis in Action 1:00 3:00 Thermography Introduction of Infrared Thermal Imagining Examples of Infrared in Your World Demonstrations Emissivity Heat Transfer Focus Wireless and more 3:00 3:15 Break Thermography Case Study Detecting Electrical Unbalance, Overload, Substations / Switchgear Hands-On Activity 3:15 5:00 Can / Cannot do Focus Level / Span Calibration Wireless New Apps Used on Cell Phones, ipad, Data Collection, Etc. Robert Skeirik (EMERSON) Robert Skeirik (EMERSON) Tony Shockey Jeremy Creech (FLUKE) Tony Shockey Jeremy Creech (FLUKE) 4

5 8:00-9:30 Thursday, September 15, 2016 Machinery Health Monitoring, Diagnostics, and Data Analysis Interactive Survey Discussion How Efficient and Effective is Your Vibration PdM Program? Wat are the Technical Challenges that must be Overcome? Costs Breakdown Collection, Analysis, Reporting Where are the Opportunities to Get More for Less? Can Better Technology Make Any Real Difference? A New Paradigm in PdM Instrumentation Programs Bringing Data to People Who Need it When They Need It The Right Work Being Done By The Right Person Is our Program Flexible and Sustainable? 9:30 9:45 Break 9:45 12:00 Machinery Health Monitoring, Diagnostics, and Data Analysis Let s Collect Some Data and Share It Routine and Special Tests Let s Analyze and Report on the Data Collected Dial Into The Virtual Diagnostic Center Reviewing the Results on a Web Portal What do You Need to Know? What Would Others Need to Know? Online Monitoring and Wireless Sensors Is This the Future and How Soon? Will it Replace Manual Data Collection? 12:00-12:45 Lunch 12:45 1:45 SPECIAL GUEST SPEAKER Ken Piety Clay Massey (Azima, DLI) Ken Piety Clay Massey (Azima, DLI) TBD 1:45 2:00 Break 2:00 3:30 Interactive Session UT-RMC 3:30 3:45 Closing Comments Certificates 5