ENGEL e-factory. planning & monitoring made easy. be the first.

Transcription

1 ENGEL e-factory planning & monitoring made easy be the first.

2 Plan production efficiently and check data in real time: with ENGEL e-factory. This modular software package provides you insights into and an overview of your production process. You can, for example, very easily create production plans on the PC at any time or find out about the production status or progress from your desk. Use the system to manage part data sets to optimise set-up times or to fulfil the documentation requirements to your customer. The flexible modules from ENGEL e-factory provide you with an individual Manufacturing Execution System (MES). All data are loaded onto the server by an injection moulding machine* via a data interface and evaluated or processed. You can, for example, cast a glance at the running production from time to time from your desk and assess the machine s susceptibility to failure, capacity and productivity. Transparency that make it possible for you to solve complex tasks in the manufacturing process very easily. What to expect... ENGEL e-factory provides you optimal resource allocation & adherence to delivery dates consistent part quality transparent production processes documented quality data decision basis at the push of a button Planner intelligent detailed planning of orders Data start production quickly with appropriate settings data Monitor production status at a glance Chart full documentation of process data Reports individual statistics & production indicators Chart Monitor Planner Data Reports * from ENGEL or another brand ENGEL e-factory_3

3 ENGEL e-factory flexible modules adapted for your production ENGEL e-factory Planner intelligent planning The ENGEL e-factory Planner multi-level planning grid allows you to plan production precisely. You can check all resources, such as machines, moulds and personnel and then plan them optimally considering the order situation, production deadlines and the desired number of items. The respective orders are also either adapted from the superordinate ERP system or can, as required, also be entered directly. graphical planning board for multilevel order overview resources & capacity planning for machines, personnel and moulds Multiple-article order for efficiently planning of multiple moulds ERP interface for quick adoption of all relevant order and reference data Touch Terminal Even better overview and quicker intervention. With this touch application for Windows tablet, touch screen or PC, you can: visualise the current product situation machine conditions, operating figures, cycle time and progress surveillance quickly and actively control production start, split and finish orders book downtimes and scrap quantities for machines without an input interface machine network* ENGEL e-factory Data premium set-up ENGEL e-factory Data guarantees you better data security, consistent quality and quick set-up. The centrally managed part data sets are transferred online to the machine with this system. The integrated display screen provides you with an overview of and control over the machine settings. set value modification log is a complete record of the changes to the machine settings part data sets are a tabular display for simple comparison offline ENGEL display screen shows a representation of the part data on the original ENGEL machine screen pages 4_ENGEL e-factory * The demands on the IT infrastructure can be found in the current specification. Please contact us. ENGEL e-factory_5

4 Mobile ENGEL e-factory Monitor transparent production With ENGEL e-factory Monitor, all important operating figures about the running order or shift are available at the click of a button. You therefore always have status information such as production progress, reason for standstill or pending machine alarm in view and can quickly react to deviations from the plan. You can also essentially achieve your production and cost aims more easily with these individual features. Status Recorder graphically differentiated record of the production status or machine condition min/max surveillance of all process values alarm package by for min/max surveillance and machine alarms online ENGEL screen display original screen page in real time on the PC Production Monitor production status on the large screen in the production hall On your mobile devices, this application enables the concentrated, optimised illustration of all essential information, like for example: overview about the current production status list of selected production and process data status recorder with a detailed downtime overview ENGEL e-factory Chart documented quality ENGEL e-factory Chart makes it possible for you to completely record all process data for the statistical evaluation. You can thus optimise the manufacturing processes regarding process quality and also fulfil your customers documentation requirements. min/max surveillance of all process values alarm package by for min/max surveillance and machine alarms ENGEL e-factory Reports relevant facts Keep up to date about past shifts and make well-founded decisions all the time. This representative collection of reports and statistics can be adjusted to your individual needs using a report editor. You are therefore always kept perfectly up to date by ENGEL e-factory Reports about topics like e.g. OEE with degrees of use, performance level, level of quality, order statistics and lists, monthly or weekly statistics, standstill overview, mould statistics and much more. shift statistics current data at a glance order statistics more overview about the current manufacturing profile long-term statistics well-founded numbers & facts for more decision security e.g. with investments 6_ENGEL e-factory ENGEL e-factory_7

5 Your ENGEL e-factory Advantages more transparency data always available on the PC or mobile perfect planning security ideal process control system optimised manufacturing ensured quality higher productivity reduced downtimes flexible modules configure programs individually for all ENGEL injection moulding machines for machines from other manufacturers The desire of Geberit Produktions GmbH & Co. KG in Lower Austria was quicker set-up, more transparency and an overview of all manufacturing processes. The central management of ENGEL e-factory part data sets alone has resulted in higher productivity levels within a very short space of time, explains Mr Höchtl, process engineer at Geberit. We have also increased the machine availability and significantly reduced the risk of rejection. Michael Höchtl, Geberit 8_ENGEL e-factory

6 ENGEL know-how Consolidate your expertise: to make sure you and your staff stay in top form, ENGEL plus features targeted training based on the transfer of comprehensive know-how. training (seminars, e-training), forums, consulting ENGEL availability Guarantee continual productivity: ENGEL plus off ers you a comprehensive range of preventive services to keep your valuable machines functioning properly at all times. maintenance contracts, protect (+), Formula 24, oil maintenance, everq, consulting ENGEL optimisation Specifi cally optimise your quality level: ENGEL plus optimisation enables you to adapt your production operation to changing conditions and make it even more cost and energy effi cient. flomo, everq, e-factory, iq weight control, consulting ENGEL upgrade Create reliable added value: enhance your production cell with ENGEL plus upgrade solutions and generate benefi ts of additional functionality. viper, Retrofit, foammelt (MuCell ), software, injection units, peripherals ENGEL plus more than a machine ENGEL efficiency Reach your full potential: increase the effi ciency of your machines through intelligent, well-proven system components from ENGEL plus. ecodriver, flomo, oil maintenance, heater band insulation, consulting For you and your production cells, plastic processing represents a constantly varying challenge for the lifetime of a machine. To tackle these challenges, we provide highly experienced support with our ENGEL plus range of services. We off er you on-site global service and support, high quality retrofi ts and optimisation tools, as well as a comprehensive professional training portfolio. ENGEL support On-site support around the clock: whenever you need assistance, our top service engineers off er comprehensive support worldwide. e-service.24, hotline, spare parts 10_ENGEL e-factory ENGEL e-factory_11

7 /ENGEL e-factory_en/ ENGEL e-factory ENGEL AUSTRIA GmbH A-4311 Schwertberg tel: +43 (0) fax: +43 (0) info@engel.at be the first.