SAP Extended Warehouse Management (SAP EWM) Andres Botero, Solution Marketing May th, 2011

Transcription

1 SAP Extended Warehouse Management (SAP EWM) Andres Botero, Solution Marketing May th, 2011

2 SAP Extended Warehouse Management Optimized Warehouse Productivity, Utilization and Efficiency What is EWM? It is a best-in-class warehouse management solution designed to manage & track logistics execution processes It offers flexible, automated support for processing various goods movements and for managing stocks in a whse. In 1 solution provides labor management, slotting, advanced optimization techniques, connection to automation How do companies benefit from EWM? High warehouse productivity / efficiency High inventory accuracy Reduced labor costs Better customer service What are key capabilities of EWM? Multi customer warehouse Flexible modeling of warehouse processes Stock and process transparency Optimization in storage planning and process execution Seamless integration of Automation (RF, RFID, Pick-by-Voice, ) Integration in the overall SAP Logistics Solution 2011 SAP AG. All rights reserved. 2

3 Our Warehouse Experience SAP: 17 Years Warehouse Experience First software systems support warehouse operations 1975 Connecting to relational databases Optimization strategies Wireless data transfer EDI Connecting Pick-by-light systems First RFID esoa Browser Technology / Pick by voice Evolution of Warehouse Operations R/3 Release 2.0/2.1 Storage Units Parallel Processing R/3 Release 3.0/3.1 Integration PP QM LIS R/3 Release 4.0 Rough Workload Estimate Picking Waves Two Step picking Warehouse Monitor HR Integration R/3 Release 4.5 Decentral WM Prototype of RF R/3 Release 4.6 Native RF / SAP Console HUM Packing R/3 Release 4.7 EE1 Task & Resource Mgmt R/3 Release 4.7 EE2 ERP EWM XD YM VAS SCM EWM 5.0 SCM EWM 5.1 Slotting Labor Mgmt Rearrange-ment MFS Warehouse WH Cockpit Orders RFID Integr. Warehouse Batch Mgmt Monitor Serial Nr Internal Routing Catch Weight ESA SCM EWM 7.0 Graphical WH Layout Production Supply Merchandise Distrib. XD Task Interleaving SCM EWM 7.0 Ehp 1 Integration to Transportation Processes Enhancements to Claims & Returns BOBJ Content Enterprise Focus Evolution of SAP Solutions Network Focus 2011 SAP AG. All rights reserved. 3

4 SAP EWM has closed the gap with Best of Breeds and is the way to go for SAP customers Some of these [SAP EWM] customers claim that the functionality is on par or exceeds that of well known best of breed solutions. They [SAP] are poised for very fast growth as they penetrate their installed base. Warehouse Management Systems Worldwide Outlook by Steve Banker, ARC Advisory Group, 07/2010 From this retail customer's perspective [Indigo Books], SAP has narrowed (closed?) the functionality gap with best-of-breed WMS solutions. This milestone is reflected in the hockey-stick growth in EWM implementations SAP experienced in 2009 compared to previous years. Case Studies from SAP Insider: Indigo Books and Newell Rubbermaid by Adrian Gonzalez, ARC in Logistics Viewpoints Blog, 03/2010 For SAP users considering upgrading WMS, the Extended Warehouse Management (EWM) application is to the point where it at least deserves to be put on the short list. EWM has more functionality, and is far more flexible. Dwight Klappich, Gartner quoted in article SAP shops holding onto SAP WMS, but there are benefits to upgrading by Marc Fortier, Search SAP 07/15/2010 The offering was designed to provide functionality for complex warehouses and increasingly broad capabilities, such as yard management, slotting, material flow solutions and engineered labor standards. Magic Quadrant for Warehouse Management Systems by Dwight Klappich, Gartner, 07/29/ SAP AG. All rights reserved. 5

5 EWM Adoption Status: July 7, 2011 EWM Live Customers and Sites Live Sites Live Customers Q2 YoY quarterly growth 128% /31/07 12/31/08 12/31/09 12/31/ SAP AG. All rights reserved. 6

6 SAP Extended Warehouse Management Selected implementing Customers 2011 SAP AG. All rights reserved. 7

7 Select Active SCM EWM References June 2011 Customer Industry Market Segment Country Release Partner # of live Warehouses Artoni Trasporti Transportation LE Italy 7.0 SAP Consulting 1 Bombardier A&D LE Canada 7.0 InfoLogix 4 Cat Logistics Automotive LE USA 7.0 Cat, SAP Consulting and Deloitte 2 Celesio AG Wholesale LE Germany 5.1 IGZ 3 Coke Sweden Consumer Products LE Sweden 5.1 Catalyst 1 Dansk Supermarket Retail LE Denmark 5.1 Dansk 3 EvoBus GmbH Automotive LE Germany 7.0 SAP Consulting 2 F Hoffman La Roche Life Science LE Switzerland 7.0 SAP Consulting 1 Ferrero Consumer Products LE Germany 7.0 Prismat,Atos, Accenture, TSF and SAP 8 Ford Motor Company Automotive LE USA/ France 5.1 SAP Consulting 1 Humana Milchindustrie Consumer Products LE Germany 7.0 IGZ 2 Indigo Books and Music Retail LE Canada 7.0 SAP 1 Komplett Services Retail LE Norway 7.0 Ciber and SAP 1 Maple Leaf Foods Consumer Products LE Canada 7.0 SAP 16 Sandisk High Tech LE USA 5.1 CDC Software 1 SFS Services AG Metal LE Switzerland 5.1 Dematic and IGZ 2 Sony Electronics High Tech LE USA 5.1 IBM and SAP Consulting 9 WM Group Logistics ME Germany 5.1 Logiplus 1 Wollschlager Wholesale LE Germany 5.1 Prismat and SAP SAP AG. All rights reserved. 8

8 Countries with active EWM deployments July SAP AG. All rights reserved. 9

9 Functional Comparison EWM and ERP WM 2011 SAP AG. All rights reserved. 10

10 Functional Comparison EWM and ERP WM ERP WM 2011 SAP AG. All rights reserved. 11

11 Functional Comparison EWM and ERP WM EWM 2011 SAP AG. All rights reserved. 12

12 Are you facing these Challenges? Exemplary Situations when SAP EWM will help immensely. RDS speeds up the process. Do you Have a full or partially automated warehouse? Have multiple warehouses and material flows between them? Evaluate the implementation of a SAP decentralized WM? Have a legacy WMS which can not cover business requirements and needs replacement? Have a legacy WMS and is facing high effort for monitoring and adjusting interfaces? Have an existing SAP WM / SAP LES which is highly modified and enhanced? Require a solution for business continuity, i.e. warehouse processes need to be performed in case of an ERP downtime? 2011 SAP AG. All rights reserved. 13

13 Supporting Functions Cross Processes Core Warehouse Operations and Inventory Management SAP Extended Warehouse Management Solution Overview Inbound Processing Storage and Operations Outbound Processing Receive ASN data Rearrangement Order deployment ASN Validation & Correction Inventory Counts / Record Accuracy Route Determination Transporation Unit Arrival Replenishment Wave Management Manage Transportation Unit Freight Order Management Picking Bin Determination Goods Receipt Kit-to stock Warehouse Order Creation Putaway Bin determination Work Assignment Unload Transportation Unit Picking Internal Routing Packing Slotting Staging Deconsolidation Loading & Goods Issue Putaway Kit-to order Returns / Reverse Logistics Manual outbound deliveries Goods Receipt - Optimization Production Supply Transportation Cross Docking Labour Management Task Interleaving SAP SCM-EWM 5.0. SAP SCM-EWM 5.1. Picking fr. Inb./ Push Deployment Yard Management Opportunistic Cross Docking Merchandise Distr. X-Docking Execution Constraint Semi-System-Guided work SAP SCM-EWM 7.0. Packaging Specification Integration to QIE RFID Enablement GTS Integration RF support for all exec.processes Material Flow System EH&S Integration Batch Management Warehouse Cockpit esoa enablement Serial Numbers Graphical Warehouse Layout Catch Weight 2011 SAP AG. All rights reserved. 14

14 SAP AG All rights reserved. / Page 15 Internal

15 Preconfigured EWM Software and Services Enabling Rapid Deployment SAP brings together software and services in an offering that gives you essential warehouse management functionality quickly and affordably Preconfigured software: 1 to 6 critical, popular processes with several variations provided Rapid delivery in weeks: accelerators, RDS methodology An affordable, well-priced solution: fixed-price for fixed scope, variable license pricing according to your needs A clear path to your full EWM vision: use the pre-configured scenarios as they are or as a big stepping stone 2011 SAP AG. All rights reserved. 27

16 Solution at-a-glance SAP Extended Warehouse Management rapid-deployment solution SAP Extended Warehouse Management (EWM) rapid-deployment solution is essential software combining fixed scope, predefined services at a predictable price with the flexibility for future extension. Business Requirement Solution Target Market What is my pain? Automating mission critical warehousing processes Processes closely aligned with physical layout Complex processes with high degree of variations Complex task of implementing a warehousing solution within a fixed period Resource management targets What are my needs? Functioning warehousing system without spending too much effort & time Basic warehousing processes running smoothly with experts involvement Opportunity to adopt next generation warehousing automation techniques & achieve continuous improvement in supply chain execution What will excite me? Accelerated and quality rich warehousing implementation Lower TCI, quicker ROI & maximum returns on underlying ERP / process platform Improved resource utilization Business KPI s Warehouse Shrinkage On-Time shipment completion Timely product availability for sales Inventory accuracy Visibility and reduction of Warehousing costs as % of gross sales Solution Description This SAP Rapid Deployment Solution provides easily adaptable & flexible preconfiguaration for critical fixed scope warehousing processes with predefined services & fixed consulting days to make it ready to run within a fixed duration. Customers shall witness up & running predefined scope within a promised horizon with supreme quality. Business Processes Simple inbound, complex inbound, simple outbound, complex outbound, physical inventory, cycle count, automatic replenishment, simple scrapping, customer returns. Technical Components SAP Extended Warehouse Management 7.0, SAP ERP6.0 EHP 4 Industry All industries Type of Customer/Prerequisite Existing ERP Installed Base EWM 7.0 installed Base Target Geography Global General Availability Available SAP Contact rapid.deployment@sap.com 2011 SAP AG. All rights reserved. Internal 28

17 SAP EWM Rapid Deployment Solution Detailed Scope - Pre-Configured Critical Warehousing Business Scenarios Inbound Inbound Process with no Packing Information from Vendor (Automatic WT, Manual GR) Inbound Process with no Packing Information from Vendor - Pack for Put away Outbound Outbound Process Using Pick-HUs as Shipping HUs Outbound Process Using Wave, Pick-HU, Packing, Staging, and Loading Inventory Counting Periodic Physical Inventory Cycle Counting Replenishment Automatic Replenishment Planned Replenishment Customer Returns SAP CRM Rapid Deployment Solution Customer Returns with Quality Inspection Customer Returns with Scrapping Scrapping Scrapping due to Best Before Date/Shelf-Life Expiration Date 2011 SAP AG. All rights reserved. 29

18 EWM RDS = Immediate Value You Get What You Need to Run Your Business Out-of-the-box Sales Performance Management Sales Analytics Sales Planning & Forecastin g Account & Contact Management Sales Contracts Management Customer Activity Management Quotation Management Order Capture Opportunity Management Value Adding Powerful warehousing solution, delivered out-of-thebox based on EWM 7.0 Start fast, with what s most important, and expand later Seamless access to ERP delivery information Quick and Lean Clearly defined scope Includes pre-configured content and knowledge transfer to project team Fast-track methodology Enables you to go live in weeks Cost-effective Flexible pricing only pay for what you need Attractive fixed-price services Reduced resource requirement from Business and IT 2011 SAP AG. All rights reserved. 34

19 Thank You! Contact information: Andres Botero Senior Director, Supply Chain Execution