Industrie Intelligent networked Automation requires digitization. Frank Knafla Master Specialist Industrie 4.0

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1 Industrie Intelligent networked Automation requires digitization Frank Knafla Master Specialist Industrie 4.0

2 Industrie 4.0 Intelligent networked automation Agenda Phoenix Contact Perspective Industrie 4.0 Phoenix Contact Expectation Industrie 4.0 Pre-competitive German platform Industrie 4.0 Automation platform PLCnext Technolgy 2 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

3 PHOENIX CONTACT Overview PHOENIX CONTACT Group `000 Employees 1.94 bn. Turnover Industry Solutions Components and Systems Factory Automation Infrastructure Process Industry Terminals PCB Connector Industrial Connectors Wind Energy Energy Solar Energy Over voltage Protection Power Supplies Industrial Electronics Automation/PLC/IO Industrial Ethernet 3 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

4 Industrie 4.0 Challenging Operation Requirements Lot size Costs Losses Losses Prize Competitive Variants Standard Variants Source: WZL, RWTH Aachen; Author Dr. Possel-Dölken, Phoenix Contact Manufacturing Solution 4 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

PHOENIX CONTACT Configurators and Selectors Configuration of product parameters in web shop Transfer of digitized configuration data Usage

5 PHOENIX CONTACT Configurators and Selectors Configuration of product parameters in web shop Transfer of digitized configuration data Usage of configuration data in business and production 5 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

Industrie 4.0 Digital Twin Backbone Dimensions Product description - Function - Feature - Parameter - Part list Specific Assembly parameter Digital Twin Print layout Labeling Serial no.

6 Industrie 4.0 Digital Twin Backbone Dimensions Product description - Function - Feature - Parameter - Part list Specific Assembly parameter Digital Twin Print layout Labeling Serial no. Approbation Marking Packaging Instruction Reference layout Test instructions Availabe Color Installation instructions 6 I 2017_11_28 I Frank Knafla I Industrie 4.0@Phoenix Contact 6 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

PHOENIX CONTACT What do we expect from Industrie 4.0?

of Customized products Product Life cycle Management Customer s

Complete digital product description Automated generation of

system Delivery Automated parametrization Transparency about the

7 PHOENIX CONTACT What do we expect from Industrie 4.0? Vertical integration of Business processes for the Manufacturing of Customized products Product Life cycle Management Customer s Requirement Online shop Configurator ERP Systems MES System Complete digital product description Automated generation of production orders Optimal shop floor scheduling Machine control system Delivery Automated parametrization Transparency about the order status 7 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

flow Efficient logistics Production systems VR development and optimization Self-optimization Easy adaptation to quantities and

8 PHOENIX CONTACT What do we expect from Industrie 4.0? Flexibility, Efficiency and Transparency along the Value chain and the Product life cycle Components Fast prototypes One piece flow Efficient logistics Production systems VR development and optimization Self-optimization Easy adaptation to quantities and variants Easy set-up and operation Availability of all relevant information Engineering Production Operation Service 8 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

9 Industrie 4.0 Intelligent networked automation Digitization is a basis for ubiquitous availability of information: The Digital Twin networking of machines, products and people: The Internet of Things new business models and processes: The Internet of Services new collaboration models: The Internet of Processes Smart Factories, Smart Products and Smart Services 9 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

10 Industrie 4.0 Digital Twin UseCase Smart Engineering & Production Article Engineering E-CAD Engineering Data Source E-Shop Individual Product Digital Twin ERP/ Control 10 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

11 Industrie 4.0 Customer application 11 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

of digital Data und Models for Components Critical Success Factor:

12 Industrie 4.0 Digital Twin Requirement of Interoperability Objective: Provision of digital Data und Models for Components Critical Success Factor: Standardized Formats and Language 12 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

Strategy development Member: Roland Bent, CTO Phoenix Contact PHOENIX CONTACT

framework Innovation WG 3: Security of linked systems WG 5: Labour, training, education

13 The German platform Industrie 4.0 Pre-competitive Definitions and Technological solutions Objective Steering committee Strategy development Member: Roland Bent, CTO Phoenix Contact PHOENIX CONTACT participation WG 1: Reference Architecture & Standards WG 4: 2: Research Regulatory & framework Innovation WG 3: Security of linked systems WG 5: Labour, training, education 13 I 2017_11_28 I Frank Knafla I Industrie 4.0@Phoenix Contact 13 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

The German platform Industrie 4.0 Integrated part of German Industry association network Industrie 4.0 is coordinated precompetitively by the Plattform Industrie 4.

14 The German platform Industrie 4.0 Integrated part of German Industry association network Industrie 4.0 is coordinated precompetitively by the Plattform Industrie 4.0 ZVEI support the Platform and develop industry relevant Use Cases. Example: White Paper Connectivity for Industrie 4.0 LNI 4.0 provide the Infrastructure (Test beds) for testing SCI4.0 (Standardization Council) organize the generating and delivery of standards 14 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

exchange between machines World wide networking of manufacturing systems Integration of 3 rd parties in the whole

15 Industrie 4.0 Intelligent networked automation Proficloud the Internet of Things (IoT) platform Smart, reliable and secure data exchange between machines World wide networking of manufacturing systems Integration of 3 rd parties in the whole solution Integration of 3 rd party applications Design and running of web-based services and applications Cloud Device Cloud Device Cloud Device Cloud Coupler 15 I 2017_10_24 I Frank Knafla I Industrie 4.0 I Phoenix Contact

Parallel coding with established software tools Visual Studio, Eclipse, Matlab Simulink and PC Worx Engineer

16 Industrie 4.0 Intelligent networked automation PLCnext Technology future proof control patform Designed by PHOENIX CONTACT Parallel coding with established software tools Visual Studio, Eclipse, Matlab Simulink and PC Worx Engineer Programming according IEC , C/ C++ und C# Integration of 3 rd party or Open Source Community applications Security-by-design according IEC I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

17 Industrie 4.0 Intelligent networked automation PHOENIX CONTACT the new area of automation Cloud / computing-intensive applications A C B D 3rd Party Controls / IoT Devices T 1 T 2 T S 10ms 100ms 10s Field (I/O) A B C D 17 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT

18 Intelligent Manufacturing at Phoenix Contact Summary With Industry 4.0, value chains and product life cycles will be completely digitized. The integration and further development of standards like and AutomationML enables a fully digital representation of products in all levels of added value. Using digital product descriptions, it will be possible to optimally support and to automate important processes in engineering and production. 18 I F.Knafla I 1st German-Japanese Digitalization Dialogue I I PHOENIX CONTACT