Assembly Technology I 4.0

Transcription

1 Assembly Technology I 4.0 1

2 ActiveCockpit Interactive communication platform for manufacturing industry 2

3 ActiveCockpit Past Present 3

4 Manuelle Produktionssysteme History 2014 Connected 2000 LEAN 1950 MTM 1900 Ergonomie 4 Internal DC-IA/EFP2.- SPL41 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

5 Industrie 4.0 Award Practice: Assembly Line from Bosch Rexroth Industry 4.0 connected assembly line Digital connection between operator, product and work station Integration in virtual world of order planning and production control Production control Order planning Work station ActiveCockpit Product Operator 5 Internal DC-IA/EFP2.- SPL41 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

6 ActiveCockpit Efficient moderation and discussion of the process conditions, Key data and quality data through aggregated data. Previous Solution I4.0 Solution High data maintenance effort High need for space Restricted support for interactive solution rounds Connected with MES, ERP, DB Paperless communication Moderation-, escalation-, whiteboardfunctions Open system via app-platform 6

7 ActiveCockpit The new solution Collects, filters and visualizes data Shows Key data live - stationary and mobile Supports standardized improvement processes Enables interactivity and efficiency through whiteboard-, escalation-, moderation-functions Future-proof through app-platform 7

8 ActiveCockpit Benefits Interactive information and communication platform for the shopfloor Creates transparency and consistency of relevant production data Enables efficient, targeted problem solution at deviations 8

9 ActiveCockpit Technical Architecture User interface (UI) and UI-management HTML5, apps, widgets 65`` UHD-touch screen 54`` HD-touch screen 9,7`` tablet 4,7`` smartphone UI managementui Management UI handling structure, UI-Bedienstruktur, setup, aggregated Setup, dataaggregierte Daten UI-server DB Interaction with any files Business logic Process engine Customer back-end systems Files Machine level Customer database ERP / MES External apps 9

10 ActiveCockpit Function Overview Basispackage Optional Configurable presentation of data sheets in widgets ActiveCockpit driver for the generation of data sheets and allocation of the widgets Advertising pillar mode for general information Whiteboard function with annotation functions and notes Responsive Design for board and tablet user interface function for direct dispatch of minutes Set up own views, e.g. my favorites User administration for authorisation concept Support moderation rounds through agenda Direct editing of source file possible Interaction between tablet and board via wipe function Integration of applications (apps) of third-party suppliers Licence management Module integration for the connection of any external systems Communication module for video conferences (e.g. Skype) Planning and control functions of production sequences Configurable chart widget for the presentation of data in the requested graphic 10

11 ActiveCockpit Functions Advertising pillar e-board Connected to Office Fast update Exposable 11 Internal DC-IA/EFP2.- SPL41 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

12 ActiveCockpit Functions Morning round: overview Moderation widget Live data Connected with Office, MES, ERP Compliance of the lean standards Interactivity 12

13 ActiveCockpit Functions Morning round: detail view History Notes Minutes Manual inscription Whiteboard Escalation 13

14 ActiveCockpit Functions Set up views Intuitive navigation Easy and fast Filter by subjects Share views 14

15 ActiveCockpit Functions Administrator interface 15

16 ActiveCockpit Functions Notes, whiteboard funktionality Teamwork Annotation function Minutes ing Escalation 16

17 ActiveCockpit Funktionalitäten App platform Open system Integration of web applications Future-proof 17

18 ActiveCockpit - Functions Mobility Local Board - tablet communication Smartphone app 18

19 ActiveCockpit - Functions Widget Widget library Expandable Connected with ERP, MES, DB Interactive 19

20 ActiveCockpit Profitability Time saving with ActiveCockpit: 30 minutes/day Informationsbedarf/ Tag Quelle Aufwand Workshop minutes MES 3 min Order tracking Drive 2 min Line output Drive 2 min 7:00 o clock 7:30 o clock 7:45 o clock Stock overview Drive 2 min FeKo ERP 5 min Error detection MES 3 min OEE MES 3 min Productivity Drive 2 min TV MES 3 min Personnel BoTime 5 min 7:00 o clock 7:15 o clock... Outlook QLR NT FuP 15 min ~ 45 Min 20

21 ActiveCockpit Customer s Benefits Efficient decisions are made at the shopfloor based on actual and consistent Key data Eliminate time and error waste through the connection to any back-end Customized web applications can be easily integrated as widgets Communication and information tool for all employee levels, which serves for a structured and documented discussion Fast activation due to an intuitive web application reduced need for space 21

22 ActiveCockpit user Photos 22 Internal DC-IA/EFP2,- SPL41 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

23 ActiveCockpit user Photos 23 Internal DC-IA/EFP2,- SPL41 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

24 ActiveCockpit Thank you for your attention 24