Intelligent CNC Machine Management Solution Visual OEE and Cross-Factory CNC Management Powered by IoT Cloud Services

Transcription

1 Machine-to- Intelligence Solution Ready Package Intelligent CNC Machine Management Solution Visual OEE and Cross-Factory CNC Management Powered by IoT Cloud Services SRP-M2i610 Real-time dashboards for machine monitoring / efficiency analysis Alarm reporting for faster troubleshooting and failure review Cloud-based solution for easy cross-factory CNC management

2 System Introduction Situation Room Dashboard With the evolution of industrial automation, machines nowadays are becoming smarter and more digitized. To accelerate the implementation of smart machine monitoring and management in Industry 4.0 applications, Advantech s M2I/CNC solutions play a critical role in IoT integration from edge computing to cloud-based services. Our Intelligent CNC Management solution has been developed to bridge the gap from traditional machine management to optimization by facilitating cross-factory machine management in order to improve processing efficiency. It also provides an overview of work order progress, production line availability, and other management services. 1 Focal Point: for Selected Factories Real-time video of production zones Connected machines list with machine status Machine error messages Cross-Factory Overview on a Map Distribution of manufacturing sites Machine monitoring highlight 7-day Average OEE for each factory Machine Machine status and downtime information Current job information (work order progress) CNC temperature monitoring (spindle, servo) Error event list

3 2 Interactive Dashboards (Overview) Factory OEE overview OEE indicators (availability, performance, 2 quality) 7-day OEE trend Machine status distribution Top error events and work hour abnormalities 3 Management Scorecard (Cross-Factory) Comprehensive factory information Work order achievement OEE summary (availability, performance, quality) Quality (yield rate) Downtime summary Production Line Availability Availability analysis of production lines Trend of machine availability Machine operation history by timeline Alarm Reporting Alarm ranking by occurrence and duration Alarm highlight (Critical/ Warning) Grouped alarm by failure type

4 M2I/CNC Software Diagram Industrial APPs (SRPs) M2I/CNC Generic Cloud Service M2i/CNC OEE Dashboards for Situation Room CNC API CNC SFR API CNC SPC API CNC Availability Real-time Machine Status Operation Timeline CNC Performance WIP Info. By machines Production History CNC Quality Yield Rate Summary Defect Summary M2I/CNC Tool & Life Time Mgt. Service Tool Magazine &Tool Wear Management Spindle Health Prediction Configuration Portal Machine Grouping Dash Video Server List Device Information Alarm Report Push Notification User Management Service Machine Data Model Visualization - Dashboard Data Infrastructure Analytics Services-AI PaaS IoT Hub IaaS MQTT/AMQP MQTT/RESTful Edge Intelligence Multiple CNC Protocols Supported FANUC/ HEIDENHAIN/ MITSUBISHI/ SIEMENS BROTHER NC Program and Operation Data Collection Servo Loading Tool Offset Coordinates and Macro Variables MES Shop Floor Report (SFR) Statistical Process Control (SPC) System Diagram OEE Analysis Dashboards M2i/CNC Service (SaaS) Plant Overview Production Availability Processing Alarm Reporting Device Configuration Push Notification User Management Service Machine Data Model M2i API Service WISE-PaaS Cloud Service (PaaS) Data Storage (mongodb / PostgreSQL/ influxdb) Data Collection (IoT Hub) Data Analytics (Analytics Framework Service) MQTT/AMQP MQTT/ RESTful Field Spindle Loading CNC Smart Box (SRP-M2i261) G Code/ Coordinate / NC Program 3 rd Party Shop Floor Reporting System 3 rd Party Statistical Process Control System FANUC SIEMENS HEIDENHAIN MITSUBISHI ELECTRIC BROTHER Reporting HMI Calipers GO-NG Gage CMM Micrometer Digital Metrology Tools

5 Feature Highlights Cloud-Based Solution for Cross-Factory Management The cloud services allow user to easily adopt from multiple field sites and manage all data centrally. The cloud system also features with the least effort in data redundancy and system reliability. Pre-Built Dashboard and Cloud Services for Operation Insights Pre-built CNC management dashboard template and user-friendly device and configuration portal help to give a clearer overview while improving maintenance efforts. Quick Alarm Reporting to Identify Action Priorities Downtime duration, an alarm event summary helps users to define key issues with machines and take action to minimize downtime and optimize machine operations. Application Story Challenge: Difficulty connecting all on-site CNC machines for integrated operations Inability to manage efficiency and asset performance in CNC machines Increasing demands for improved quality to optimize production In the past, machine information and metal processing production reports could only be compiled after regular work had been completed, and they would then be handed over to managers the following morning. How to improve the efficiency of CNC machines and identify vital issues and abnormalities are critical issues for metal processing manufacturers. By implementing Advantech s intelligent CNC machine management solution, managers can view CNC machine performance information in real time and immediately discuss and solve problems with relevant operators and managers. The solution has assisted in increasing this leading metal processing manufacturer s production efficiency and yield rates. Most importantly, historic data can be utilized to indicate internal problems and help improve production efficiency. For instance, machine alarm reports in the past month had showed that a particular machine issued alarms much more frequently than other machines. After an in-depth study, it was found that most of the alarms were caused by inadvertent actions by workers, resulting in double tool detection on its production capacity, which led to frequent shutdowns. After training, the number of false-positive alarms was markedly reduced and production capacity was increased. In response to the trend of Industry 4.0, a worldwide leading metal processing manufacturer has implemented Advantech s CNC machine management solution to progress from equipment and machine intelligence to transformative management.

6 Ordering Information Solution Package WISE-PaaS Situation Room SRP-SR-100-BTO LCD Wall: 86 x x 2 Server and Display: DS-980 x 1 Control Panel: UTC-520 x 1 WISE-PaaS/SignageCMS x 1 WISE-PaaS VIP Membership 98DPWAP2K WISE Point: 2,000 Points M2I/CNC Machine Management Service (Minimum Requirement for 100 x CNC connections) Item #1 M2I/CNC Generic Cloud Service V1.0 Description IoT Hub Messages (3M/ Month); IoT App Space (4GB Memory); Storage (50 GB) WISE-PaaS/SCADA Connection Service (5,000 tags) Machine Management Portal M2I/CNC API Service Application Dashboard Templates QTY 1 #2 CNC Domain Edge SRP-M2I261-A DIN-rail Embedded PC (UNO-1372G-J, 4GB RAM, 64GB SSD) Windows 10 Enterprise WebAccess/CNC License (5 x CNC connections) AC/DC Power Adapter, Power Cord US 1.8M 20 Optional Purchase IoT.SENSE Training IoT.SENSE Consulting Basic Training Advanced Training IoT Solution and On-Site Technical Support 2 days 1 day 3 days No. 1, Alley 20, Lane 26, Rueiguang Road, Neihu District, Taipei, Taiwan Tel: Fax: US/Canada: Europe: /8081 Netherlands: China: Taiwan: Japan: Korea: Other countries: