German-Swedish Testbed Industrie 4.0

Transcription

1 German-Swedish Testbed Industrie 4.0 Concept for an international co-operation in terms of Industrie 4.0 Axel Demmer Fraunhofer IPT, Steinbachstrasse 17, Aachen (GER) Conference on Testbeds RTO Panel Gothenburg, 30 Nov 2017

2 German-Swedish Testbed for Smart Production Initiative Meetings / Next Steps Workshop Swedish-German testbed for smart production Fraunhofer IPT, 26 April 2017 Round Table Discussion on I4.0 TestBeds CONCLUSION/IDEA Strategy to found a German-Swedish I4.0-Testbed for discrete manufacturing 1st Workshop on Digital Infrastructure at PMH, 27 June 2017 Presentation of Concept Swedish German Testbed for German matching fund at BMWI,

3 The Challenge: Decentralized (and frequently changing) production Same parts, different locations Value chain along different locations Similar technologies in different locations km Distance Process Owner 3

4 The Challenge: Decentralized (and frequently changing) production Same parts, different locations Value chain along different locations Similar technologies in different locations How can I utilize data analytics - to speed-up process design, - to increase flexibility and - to improve productivity km Distance Process Owner 4

5 Utilizing Data for Manufacturing as Principle of Industrie 4.0 Descriptive Analytics Diagnostic Analytics Predictive Analytics Prescriptive Analytics creation Pattern Recognition Forecasting ability Decision ability What happened? Why did it happen? What will happen? What can be done to make it happen? Optimization Subsequent Insight Knowledge Projection 5

6 Target Architecture - Smart Manufacturing Plattform Cloud (VFK) CAx Framework Function Blocks Technology database TechApps Data Analytics Production data ERP Digital Twin Geomtetry Material Functionality Real data PLM Function Block basierte Prozesskettenmodellierung Simulationsdaten Force, Temperature, Tool wear 5G Low Latency Force, Temperature, Tool wear Abtrag, Elektroden-verschleiß, Qualität, Surface Roughness Form accuracy Temperatur, Oberfläche, Qualität, 5G Low Latency Experience Analysis Final part Grinding Measuring Raw part CAD/CAM Prozess planning Forming Milling Laser processing Employee Simulation Shopfloor SOA Service Oriented Architecture OPC-UA* Schnittstelle M2M Kommunikationsprotokoll * Open Platform Communication Unified Architecture 7

7 Demonstrator Project Hollow Shaft Model based data analytics FEM- Simulations Sparta PRO GearGrind 3D STIRAK/ ZaKo3D Digital twin of the hollow shaft Real process data Simulation results Hollow shaft process chain Design & Process planning Forming Soft Machining Real process data Radial forging machine Liebherr LC120 Liebherr LCS 380 Heat Treatment Hard Machining Klingelnberg P40 EOL-Test Metrology & Testing Source: Scania, Liebherr, Fraunhofer IWU, Klingelnberg 8

8 Locations of the Interlinked Process Chain Hollow Gear Shaft Virtual Fort Knox PMH Operation 1 C FEM Sparta STIRAK Data Analytics & Digital Twin B IPT Operation 2 Operation 3 IWU A Process Owner 9

9 The Challenge: Decentralized (and frequently changing) production Same parts, different locations Value chain along different locations Similar technologies in different locations Demonstrator: Bevel Gear Demonstrator: Hollow Gear Shaft Demonstrator: Internal Gear Source: Fraunhofer IWU 10

10 Strong Commitment from all Partners and Swedish Funding Authorities 11

11 Benefits for Industry Effectivity increase by tailored supply chains for agile Manufacturing and product development Efficiency increase in collaboration between partners by defined and standardized cloud interfaces Data availability in Digital Twins increases the ability to involve SME s in supply chains Significant increase of innovation abilities of enterprises in terms of digital transformation and Industrie 4.0 Risk free trial and error of new ideas regarding technological feasibility and ready-to-market aspects Topic related experience exchange within and outside of own sector Setting of impulses for standardization processes (e.g. Standardization Council I4.0) 12

12 To Do s Currently we are working on General business model Definition of detailed R&D works Involvement of further partners Concept for sustainable involvement of SME s (e.g. calls for participation) Implementation plan Institutionalization concept Financial commitment from funding authorities in Germany 13

13 Strong Commitment from all Partners and Swedish Funding Authorities 14