Process Automation. SPACe 2016 Taiwan Tino Hildebrand

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1 Process Automation SPACe 2016 Taiwan Tino Hildebrand Restricted Siemens AG 2016 siemens.com.tw?dfpd

2 Process Automation Challenges and drivers for process automation 3 Siemens answer to Industrie 4.0 requirements 8 Success stories 15 Page 2

3 New business models driven by digitalization The consumer behavior is changing Page 3

The main challenges and drivers in the industrial environment Increase of competitiveness Shorten time to market Shorter innovation cycles More complex products Greater data

4 The main challenges and drivers in the industrial environment Increase of competitiveness Shorten time to market Shorter innovation cycles More complex products Greater data volumes Increase flexibility Individualized mass production Volatile markets Higher productivity Boost efficiency Energy and resource efficiency are critical competition factors Page 4

5 Key Questions for Plant Operators How do you manage your plant data over the entire plant lifecycle? How do you increase your plant availability? How do you manage the changes during operation? How do you ensure regulatory compliance? And how do you use the benefits of digitalization to your advantage? Page 5

6 Industrie 4.0 defines development in industry in the Internet Age An initiative of German industry supported by the German government Core issues Horizontal integration of value networks Seamless integration of the engineering and the overall value chain Vertical integration and networking of the production systems Source: acatech, April 2013 Implementation recommendation for the future project Industrie 4.0" Page 6

7 Process Automation Challenges and drivers for process automation 3 Siemens answer to Industrie 4.0 requirements 8 Success stories 15 Page 7

8 Siemens, on the way to the digital factory Page 8

9 Permanent Optimization of Your Plant over the Entire Life Cycle Page 9

Siemens digitalization technologies optimize businesses in the process industries along the entire lifecycle of plants Plant Design/ Engineering Installation/ Commissioning Operation/ Maintenance

10 Siemens digitalization technologies optimize businesses in the process industries along the entire lifecycle of plants Plant Design/ Engineering Installation/ Commissioning Operation/ Maintenance Four elements of the lifecycle of a plant in process industries Plant Design/Engineering Phase Installation/Commissioning Phase Operation/Maintenance Phase Continuous Optimization Digitalizatio Digitalization n Page 10

Digitalization Installation/ Commissioning Operation/ Maintenance Identical twins

11 Siemens digitalization technologies optimize businesses in the process industries along the entire lifecycle of plants Plant Design/ Engineering Optimization through Digitalization Installation/ Commissioning Operation/ Maintenance Identical twins Identical data for all lifecycle phases One data model on all levels, consistency in communications Page 11

12 Siemens digitalization technologies optimize businesses in the process industries along the entire lifecycle of plants Plant Design/ Engineering Optimization through Digitalization Installation/ Commissioning Operation/ Maintenance Integrated Engineering Virtual Commissioning Integrated Field device & Maintenance Station Identical data for all lifecycle phases One data model on all levels, consistency in communications Page 12

With Integrated Engineering, Siemens ensures increased engineering rates, higher engineering quality, and more flexibility for optimization Plant Design/ Engineering Plant Design /

personnel, company management, and solution partners with a continuous flow of data Bi-directional interface between COMOS and SIMATIC PCS 7 with seamless transfer of engineering

13 With Integrated Engineering, Siemens ensures increased engineering rates, higher engineering quality, and more flexibility for optimization Plant Design/ Engineering Plant Design / Engineering Installation/ Commissioning Operation/ Maintenance Efficiency Quality Greater flexibility COMOS Integrated software solution for plant design engineers, plant operating personnel, company management, and solution partners with a continuous flow of data Bi-directional interface between COMOS and SIMATIC PCS 7 with seamless transfer of engineering data into DCS & vice versa Parallelization of workflows by keeping a high engineering quality SIMATIC PCS 7 Siemens innovative Distributed Control System: flexible, scalable, powerful Page 13

With Siemens solutions for installation and commissioning, plants can be brought into

Installation/ Commissioning Operation/ Maintenance Faster time to operation High quality in

and real-time simulation Virtual commissioning based on simulation, using data from

operation COMOS Walkinside 3D virtual reality visualization software which directly accesses

14 With Siemens solutions for installation and commissioning, plants can be brought into operation faster, with high quality Plant Design/ Engineering Installation / Commissioning Installation/ Commissioning Operation/ Maintenance Faster time to operation High quality in ramp-up SIMIT Virtual commissioning of equipment, machines, and processes, operator training and real-time simulation Virtual commissioning based on simulation, using data from engineering phase to generate simulation model Effective operator and staff training ahead of operation COMOS Walkinside 3D virtual reality visualization software which directly accesses all plant information to display the current status of a plant in visually appealing, realistic 3D graphics Page 14

With Siemens solutions for Integrated Operation, plants run reliably and safely. High transparency allows improved decision-making processes.

the complete management, engineering and organization of operation and maintenance all in one system Consistent data storage during operation show the plant as is Active data

15 With Siemens solutions for Integrated Operation, plants run reliably and safely. High transparency allows improved decision-making processes. Plant Design/ Engineering Operation / Maintenance Installation/ Commissioning Operation/ Maintenance Transparency Reliability Safety Improved decisions COMOS MRO Encompasses the complete management, engineering and organization of operation and maintenance all in one system Consistent data storage during operation show the plant as is Active data use for optimization Preventive maintenance from DCS to EAM with support of virtual reality XHQ Operations intelligence system that aggregates, relates and presents operational and business data in real-time Page 15

16 Siemens serves the process industries with a comprehensive portfolio Process Industries and Drives Oil and Gas Engineering Management Level COMOS Plant Engineering SIMIT Simulation XHQ Operations Intelligence MES Solutions Petro-/Chemicals Pharmaceutical Food and Beverage Operation and Control Level S7-400 SINAMICS Drive Systems Glass and Solar Mining and Cement Fiber Industries Water/Wastewater Field Level Industrial Communication Power Supplies Industrial Identification Process Instrumentation Analytical Products & Solutions Motors Flender Gears & Couplings Marine & Shipbuilding Others Page 16

With digitalization Siemens connects engineering, commissioning, and operation seamlessly Plant Design/

Benefits Digital plant design, tools, and processes with Production excellence with Lower CAPEX Optimal

Increased reliability Higher quality Integrating engineering Information and processes on the basis of

Execution of operation and maintenance tasks without media breaks due to a seamless transition and the

17 With digitalization Siemens connects engineering, commissioning, and operation seamlessly Plant Design/ Engineering Installation/ Commissioning Operation/ Maintenance Optimization through Digitalization Benefits Digital plant design, tools, and processes with Production excellence with Lower CAPEX Optimal OPEX with Optimum efficiency Integrated Engineering Digitalizatio Digitalization n Integrated Operation Increased reliability Higher quality Integrating engineering Information and processes on the basis of one data model with the interface/interplay of different engineering and automation systems. Execution of operation and maintenance tasks without media breaks due to a seamless transition and the consistent data flow between engineering and plant operation. Smarter decisions Greater flexibility in optimization Page 17

Digitalization @ Process Automation Challenges and drivers for process

18 Process Automation Challenges and drivers for process automation 3 Siemens answer to Industrie 4.0 requirements 8 Success stories 18 Page 18

between 8 and 12% by using COMOS software.

19 Project example Novartis Pharma AG COMOS Internal studies show we have achieved engineering savings of between 8 and 12% by using COMOS software. Christoph Jauslin, Head of Engineering IT, Novartis Pharma AG, Switzerland Page 19

Project example Petrobras COMOS We had to share information with several companies. You need tight integration of data to make sure that the result meets all requirements.

20 Project example Petrobras COMOS We had to share information with several companies. You need tight integration of data to make sure that the result meets all requirements. As the second line was a clone of the first one, we only needed about 20% of the manpower we were expecting. Leonardo Nogueira, Commissioning Manager Rodrigo Avelino, Manager of Engineering Design, Petrobras, Brazil Page 20

21 Project example BASF SE SIMIT With virtual commissioning we expect an early start-up of the plant to increase productivity and return on investment." Dr. Michael Krauß, Senior Automation Manager, BASF SE Page 21

Project example Sanofi Aventis GmbH COMOS & SIMATIC PCS 7 savings of 20 percent still represent an understatement for the field of function planning and automation software

22 Project example Sanofi Aventis GmbH COMOS & SIMATIC PCS 7 savings of 20 percent still represent an understatement for the field of function planning and automation software creation, where many homespun concepts are still employed. Dr. Thomas Tauchnitz, Engineering Leader of the Technology Process Group, Sanofi-Aventis Deutschland GmbH, Germany Page 22

23 Page 23

Benefits of Digitalization Customer s Benefits

operating costs Siemens as provider and owner of

requirements Innovation and investment security

24 Benefits of Digitalization Customer s Benefits Siemens offering Faster time-to-market Optimized operating costs Siemens as provider and owner of the consistent data hub Transparency in customer requirements Innovation and investment security Optimized Plant Availability Siemens as Trusted Partner & Trusted Advisor long-term relationships Basis for Vision Industrie 4.0 Smart Plant Page 24

25 Process Automation SPACe 2016 Taiwan Tino Hildebrand Restricted Siemens AG 2016 siemens.com.tw?dfpd