Digital Enterprise for Process Industry

Transcription

1 Digital Enterprise for Process Industry

2 Siemens drives the Digital Enterprise for Process Industries VIRTUAL WORLD Integrated Engineering Cloud platform and operating system (2D/3D) & commissioning Digital Twin & Simulation Data analytics Asset Performance Management REAL WORLD Recipe, feedstock quality, plant documentation Real Plant Secure Connectivity Integrated Operations & Services Digitally enhanced products Maintenance Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 2

3 Driving the Digital Enterprise in Process Industries From Integrated Engineering to Integrated Operations Page 3 From Integrated Engineering to Integrated Operations Lifecycle plant management with a holistic tool landscape Common data model for a shorter time-to-market Increased efficiency through simulation Optimized operations based on high plant and process transparency with a digital twin

4 A common data model is enriched along the life cycle and ensures consistency during all workflows Integrated Engineering with Siemens Common data model Detail Engineering Commissioning Basic Engineering Process Design Modernization Operations Plant hierarchy Mass-/ energy balance Process flow diagram Simulation model P&ID Electricals Instrumentation Piping Automation As built documentation KPIs and alarms Maintenance data (MRO) One common data models along the life cycle to integrate plant and process data Product design plant design Engineering & commissioning Operation Service Page 4 March 2016

5 FEED / Engineering COMOS Maximum productivity for the entire plant lifecycle COMOS Platform Future-oriented plant management COMOS Making data work. COMOS Process Efficient Process plant engineering COMOS Automation Efficient engineering for EI&C and automation COMOS Operations Professional plant management Consistency Productivity Profitability Interoperability Transparency Efficiency Quality Flexibility COMOS Lifecycle Information management across the entire plant Capture the data of all plant assets during FEED and Engineering Maintain and use it throughout the entire plant s lifecycle Page 5

6 Integrated Engineering for process plants: Common data model ensures consistency for all workflows along the lifecycle One data hub that completely integrates all disciplines into a globally consistent database and workflows can be executed in parallel, which saves valuable time and thus reduces costs Process Engineering Electrical Engineering Yesterday Today Tomorrow System Engineering Instrumentation Data Hub Piping Automation Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 6

7 Integrated Engineering for process plants: Digital Twin and 3D visualization of the plant During engineering, the Digital Twin of the plant is created, even before the real plant exists this offers the possibility of an early 3D visualization of the plant, e.g. for training of service staff Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 7

8 Integrated Engineering: Data exchange between engineering system and automation Your benefits in Engineering GAUGE COMOS SIMATIC PCS 7 Automated engineering for DCS hard- and software Up to 60% time saving in automation engineering due to automated engineering of DCS hard and software Consistent data ensure higher engineering quality Easy and fast integration of product data with configurators, libraries or standard interfaces Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 8

9 Integrated Engineering and Integrated Operations for process plants: Simulation improves engineering and operational efficiency COMOS SIMATIC PCS 7 Real plant SIMIT Your benefits in Engineering and Commissioning Seamless transfer of engineering data Simulation and testing of the automation functions Training of operating personnel Efficient and smooth system start-up of the real plant Avoidance of errors and costly reworking Increased safety Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 9

10 Integrated Operations for process plants: Data exchange between automation and engineering system Your benefits in operation SIMATIC PCS 7 GAUGE COMOS Plant & Process Documentation Thanks to the bi-directional data exchange between engineering system and automation, the Digital Twin is continuously updated and shows the current status of the plant Bi-directional interface Always as-is plant documentation More efficient maintenance management 30 % time savings 20 % lower cost Optimized availability Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 10

11 Integrated Operations: Optimized workflow for maintenance management Your benefits in Maintenance GAUGE Time saving by direct and easy communication between operator and service personnel SIMATIC PCS 7 COMOS MRO Walkinside COMOS Mobile Asset location and necessary documentation available via COMOS and COMOS Walkinside All information also available on site Direct feedback about maintenance execution Plant documentation immediately updated Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 11

12 Integrated Operations for process plants: Operations Intelligence enables optimal decision-making in real-time Plant-, process- and business data XHQ Operations Intelligence Your benefits with XHQ Operations Intelligence Access operating data across the entire supply chain Compare plant and asset data of your plants worldwide Visualize cost factors to identify saving potential Monitor HSE information Improved asset transparency Up to 8% reduction in operating costs Up to 10,5% increase in production Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 12

13 Siemens with comprehensive and seamless Digital Enterprise portfolio for process plants COMOS COMOS Walkinside XHQ Operations Intelligence Page 13 SIMIT SIMATIC PCS 7

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15 Model separates two fluid one water based, one oily, via separation column under real conditions in full function The model is designed, engineered, built, commissioned and operated like a real plant. Examples for main portfolio elements SIMATIC PCS 7 COMOS SIMIT Profibus PA SCALANCE SITOP Process analytics Process instrumentation SIVACON SINAMICS Motors (Loher) Page 15

16 A real life operator station shows the digital twin and main software tools in interaction for different customer specific use cases SIMATIC PCS 7, SIMIT, COMOS and many more software applications can be experienced live with the two big demo models. The operator station is build with Industrie 4.0 requirements. It shows all disciplines from plant engineering and commissioning to plant operation and maintenance, using the broad software portfolio for process automation (SIMATIC PCS 7, COMOS MRO / Walkinside, SIMIT, XHQ, ). Use cases you can experience e.g.: Virtual commissioning Asset performance management, operations intelligence Paperless manufacturing with ebr (electronic Batch Record) Preactor in production planning Product Data Management (PDM) Partial stroke test Saftey matrix Predictive maintenance with CEPAS SIMATIC PCS 7 COMOS MRO workflow Mobile device integration for operation Page 16

17 감사합니다. Digital Enterprise Team 최유순부장 Thank you. for the Process Industry Unleash the potential of Digitalization Page 17 siemens.com