TIA in the Digital Enterprise Digitalization Use Cases. Siemens DF&PD Partner Conference 2018

Transcription

1 TIA in the Digital Enterprise Digitalization Use Cases Siemens DF&PD Partner Conference 2018

2 Digital Enterprise - our portfolio of solutions for the digital transformation Process Industries Digital Enterprise Discrete Industries Product design Process and plant design Engineering Operation Services Product design Production planning Production engineering Production execution Services Digital Enterprise for Process Industries from Integrated Engineering to Integrated Operations Industrial Communication Industrial Security Digital Enterprise Suite Industry Services TIA in the Digital Enterprise Page 2 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/20182

3 Our holistic approach Specific for product manufacturers and machine builders Product manufacturer perspective Product design Production planning Production engineering Production execution Services Machine concept Machine engineering Machine commissioning Machine operation Machine services Machine builder perspective Page 3 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/2018 3

4 In order to remain competitive in the future, the value chain must be integrated and digitalized Third party applications Cloud-based, open IoT operating system: MindSphere Product design Production planning Production engineering Production execution Services Collaboration platform: Teamcenter Suppliers and logistics Page 4 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/2018 4

5 Continuous optimization with the Digital Twin Digital Twin Product Digital Twin Production Insights from performance with MindSphere Digital Twin Performance Virtual product Verification Specification Virtual production Validation Commissioning Real production Automation Ideal delivery Real product Continuous improvement Collaboration platform: Teamcenter Page 5 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/2018 5

6 Digital Enterprise Suite Our unique portfolio for the digital transformation Page 6 Siemens Digital Ecosystem Partner Conference 2018 page 10/29/2018 6

7 Digital Enterprise Suite comprising 5 core elements MindSphere Product Lifecycle Management Totally Integrated Automation Manufacturing Operations Management Teamcenter Page 7 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/2018 7

8 Totally Integrated Automation Seamless integration of engineering tools and uniform data transparency for ensuring best possible efficiency and verified product quality at production sites. Digital Enterprise Suite Totally Integrated Automation Portfolio highlights: TIA Portal SIMATIC SINUMERIK SINAMICS SIRIUS Page 8 Siemens Digital Ecosystem Partner Conference 2018

9 MindSphere - the cloud-based, open IoT operating system by Siemens forms the core of a strong ecosystem with capacity for data analysis and connectivity, tools for developers, users and services. Digital Enterprise Suite - MindSphere Page 9 Siemens Digital Ecosystem Partner Conference 2018

10 TIA the foundation of automation for the digital enterprise Totally Integrated Automation»TIA in the Digital Enterprise«Operations Totally Integrated Automation Portal Totally Integrated Automation SCADA System Energy Management Control Engineering Framework rol Controller HMI IPC Communication Motion Control CNC Field Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Page 10 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/2018

11 TIA Digi Use Cases for the Digital Enterprise 1 Automatic execution of engineering tasks 2 PLM integration to automation engineering 3 Efficient cloud based engineering 4 Virtual commissioning 5 Integrated Energy Management 6 Machine and plant security 7 Data acquisition for Cloud Services 8 Industrial Communication 9 Line integration 10 Integrated engineering of kinematics 11 Virtual training 12 Automation planning 13 Collaborative automation design 14 Edge computing 15 RFID-enabled supply chain management 16 Analysis of drive data Third party applications Cloud-based, open IoT operating system: MindSphere Product design Production planning Production engineering 1 Collaboration platform: Teamcenter Production execution Services 16 Suppliers and logistics Page 11 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

12 2 PLM integration of automation engineering With TIA Portal Teamcenter Gateway All machines engineering data consistently available at one central place TIA Portal Integration of automation engineering into versioning and release workflows Worldwide collaboration among distributed team members Mechanics Data backbone Automation Electrical systems Common database for mechanical, electrical and automation engineering Page 12 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

13 The challenge Administrating huge data flows from the engineering process Engineering Mechanical Electrical Simulation and commissioning MCAD ECAD How to organize all this data? Automation TIA Portal Page 13 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

14 The status with no structured data management Different data Different files and versions Different locations E.g. NX MCAD data E.g. on hard disk E.g. EPLAN/E3/ ECAD data E.g. in cloud TIA Portal TIA projects TIA Global libraries E.g. on network drive Page 14 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

15 The question How to deal with this complexity? Project lead engineering or maintenance? Where is the engineering data of the machine? What's the latest version of my TIA Portal project? What is the release status of the TIA Portal project? Which TIA global library has been used in a specific project? Page 15 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

16 The innovative solution Intelligent data management with a consistent data basis MCAD One data backbone one location All machine variants ECAD Managing of TIA Portal projects and libraries as a whole Consistent versions Consistent release workflow MCAD TIA Portal ECAD TIA project TIA global library Page 16 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

17 The innovative solution Intelligent data management with a consistent data basis MCAD One data backbone one location All machine variants ECAD Managing of TIA Portal projects and libraries as a whole Consistent versions Consistent release workflow MCAD TIA Portal ECAD TIA Project TIA global Library Page 17 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

18 Your benefit Current and consistent data throughout the engineering process No time-consuming searches Fewer errors due to consistent engineering data Facilitated service by up-to-date data throughout installed fleet Central management of TIA projects and global libraries GUI for Teamcenter access integrated in TIA Portal Central engineering data storage of all machines Page 18 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

19 3 Efficient cloud based engineering With TIA Portal Cloud Connector Reduced maintenance for software installations Changes performed directly on site on the machine, even without programming device Secure access to the machines automation components Access to TIA Portal in a private cloud Access to TIA Portal in a private cloud Page 19 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

20 TIA Portal Cloud Connector Flexible working within a network any time and any place! Requirements Benefits of the solution Central management of various TIA Portal versions Central management of the engineering software Changes on the machine without programming device Cloud connector Uniform software Secure access across subnetworks Separation of IT and machine networks is ensured Reduction of hardware requirements Page 20 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/201820

21 TIA Portal Cloud Connector The network bridge in the TIA Portal! Virtualization is the basis! Production system (Automation network) Office (IT network) Connection Engineering software Vx TIA Portal Vnext TIA Portal Vnext+1 TIA Portal Page 21 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

22 Cloud-based engineering Virtualization as the basis for a secure connection of 2 networks! CC Engineering software Vx TIA Portal TIA Portal Cloud Connector CC CC Vnext Vnext+1 TIA Portal TIA Portal Router 1...n Private Cloud Router 1...n TIA Portal Cloud Connector Machine Workstation IT Network Automation network 1 Activate the Cloud Connector at the Programming device/pc end 2 Establish connection with the virtual machine (RDP) 3 Activate the Cloud Connector at the TIA Portal end CC TIA Portal Cloud Connector CC IT network Automation network Engineering software Vx TIA Portal Vnext TIA Portal Router 1...n Private Cloud Router 1...n TIA Portal Cloud Connector Machine Workstation Page 22 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

23 4 Virtual commissioning With PLCSIM Advanced as a virtual controller and simulation tools Simulation of single automation units with PLCSIM Advanced Simulation of machines with PLCSIM Advanced connected to NX MCD over SIMIT Simulation Virtual model Mechanics Automation Commissioning in the office instead of at customer s plant Safe and efficient testing of control concepts using the model Parallization of mechanical and automation engineering Optimization of automation project in virtual environment Page 23 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

24 Recommended plan of action virtual commissioning Virtual Real Page 24 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

25 Integration of PLM and TIA interplay between machine building and automation engineering Software in the loop Mechanical model Automation NX Mechatronics Concept Designer PLCSIM Advanced Totally Integrated Automation Portal Page 25 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

26 Simulation allows errors to be identified early in the product life cycle Six Sigma/Quality Rule Rule of tens "The rule of tens says that error-related costs for an unidentified error increase by a factor of 10 from one valueadded level to the next. The earlier a error is identified and corrected, the cheaper this is for the organization. ( )" Cost per error Planning Development Startup Operation Costs are reduced by up to 99% per error 1) Product life cycle Conclusion The quality of the engineering project must be increased as early as possible in the product life cycle! 1) This assumes that the error would otherwise not be detected until operation Page 26 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

27 Virtual Commissioning enables parallel work and thus a shorter time to market Time to Market Engineering VC Shorter Time to Market Manufacturing area Concept Mechanical Automation Electrical Design Automation construction Real Commissioning Production Mechanical Design Page 27 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

28 Virtual Commissioning lowers the risks for real commissioning Without Virtual Commissioning Unexpected problems increase: Time requirements Personnel requirements Materials requirements And when international projects are involved... With Virtual Commissioning Problem scenarios are known from Virtual Commissioning Best case: Cause of error eliminated Solution strategies are already developed Personnel are trained accordingly Replacement material is at the ready = Incalculable costs Calculable costs = Page 28 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

29 With PLCSIM or PLCSIM Advanced, customers can check their control program in a virtual way Digitalization Readiness Complexity and Planning Security Validation of control logic and visualization PLCSIM PLCSIM Advanced HMI simulation PLC/HMI simulation Validation of interaction between controller and mechatronics of a machine PLCSIM Advanced NX MCD SIMIT Workflow Level Machine simulation Validation of interaction of various components in a cell, line or plant: PLCSIM Advanced Simulation software, such as TECNOMATIX Process Simulate and TECNOMATIX Plant Simulation, Matlab Simulink, WinMOD Cell/Line/Plant simulation Page 29 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/2018

30 SIMATIC PLCSIM Advanced is the virtual controller of SIMATIC S Benefit: Comprehensive simulation of controller functionality A virtual controller for extensive function simulation including communication, know-how protected blocks, Safety and web server Includes a documented public interface for exchange of data (I/Os, bit memory, DBs, timers) with customized co-simulation or test software Data API S7 communication, OPC UA, Softbus Support of multiple and distributed instances for simulation of multiple controllers on a PC/in the network Page 30 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

31 The right co-simulation is determined by the application Universal Machines Robot cells (e.g. Automotive) Material flow simulations Process simulation PLCSIM Advanced NX Mechatronics Concept Designer TECNOMATIX Process Simulate TECNOMATIX Plant Simulation SIMIT PLCSIM Advanced A P I Siemens Portfolio Third Siemens Partyoffers Universal mainly Automotive Technology-Oriented Applications An integrated system landscape Ready-to-use interfaces to PLCSIM Advanced in work or planned C/C++ Presales & consulting support and many more C/C++ Application WinMOD Matlab Simulink Page 31 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

32 7 Data acquisition for cloud services With Siemens cloud MindSphere Global access to assets Data analytics Ongoing supervision of the machine performance Specific planning of services New business models for machine builder MindSphere Data-driven services, e.g. condition monitoring MindConnect: SIMATIC S7-1500, SIMATIC IPC/IOT Secure data connection between automation and MindSphere Easy configuring of connection Flexibility to realize best fit for connectivity concept Page 32 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

33 Technical expertise at individual production sites MindSphere Page 33 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

34 Benchmarking between individual plants MindSphere Page 34 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

35 The challenge Connecting your assets Wherever they are What do you need? Global access to assets Ongoing supervision of the machine performance Optimized planning of services New business models for machine business How to get there Secure data acquisition for cloud services with MindSphere?! Page 35 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

36 The innovative solution: Flexible MindSphere connectivity concepts MindSphere Data significance MindConnect MindConnect S7 OPC UA Offenes Gateway SCADA Field device Field device Field device Field device Field device Field device Integrated Connectivity e.g. MindConnect Function Blocks for S ) Gateway/Network Connectivity MindConnect (Nano, IOT ) IPC/IOT and Connectivity software 1) SCALANCE and Connectivity software 1) SCADA Connectivity IPC/PC and Connectivity software 1) Company IT know-how and infrastructure Page 36 1) Outlook Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

37 The innovative solution Connecting securely automation to MindSphere Connecting SIMATIC to MindSphere Asset configuration and onboarding MindConnect Connecting automation (e.g. PLC) and configuring data collection Visualization and request configuration TIA Portal PLC Function DB 1 MindSphere Asset Configuration and Onboarding 2 MindSphere Configure Data Collection MindSphere 3 MindSphere Visualization and Request Configuration Page 37 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

38 Your benefit Easy and flexible connectivity of your automation to MindSphere Data collection and analysis in the cloud Secure data connection between automation and MindSphere Easy configuring of connection Flexibility to realize best fit for connectivity concept MindSphere Data-driven services, e.g. condition monitoring MindConnect: SIMATIC S7-1500, SIMATIC IPC/IOT Page 38 Siemens Digital Ecosystem Partner Conference 2018 Page 10/29/

39 DF FA Team Tran Vinh Thanh Truong Dinh Chau Page 39 Siemens Digital Ecosystem Partner Conference 2018

40 SIMIT Digitalization by Simulation Siemens Vietnam Unrestricted. siemens.com/simit

41 Challenge: Production Start is Scheduled - But there is Commissioning Simulation and Virtual Commissioning! Plant delays Design!! Process is not fully running!! Engineering Limited error analysis Requirements not complete/correct Plant hardware is not complete!! FAT! Testing is time consuming Risk for damage and accidents Infrastructure is not complete Commissioning!! Operators needed Production start Inconsistent data Start thinking!!! This is definitely not the right way! Operation Page 2 Siemens Digital Ecosystem Partner Conference 2018

42 Automation Architecture to Simulation Architecture The Digital Twin Real World HMI: PCS 7 OS Server/WinCC Virtual World HMI: PCS 7 OS Server/WinCC Automation System (AS) SIMATIC S7 Software-inthe loop Emulation of AS PLCSIM Adv. SIMIT VC Virtual Controller Hardware-inthe loop PROFIBUS or PROFINET via SIMIT Unit Real AS SIMATIC S7 Remote IO/ devices Simulation of Signals SIMIT Actuators/ Sensors Simulation of Drives/Signals Plant/ Machine Simulation of technological behavior SIMIT Process behavior w/o chemical reactions SIMIT-Connector to domain specific simulators High fidelity chemical process simulators 3D or discrete event driven simulators Page 3 Siemens Digital Ecosystem Partner Conference 2018

43 Clever combination: Testing and training of automation projects with SIMIT Your benefits with SIMIT Ready! 0369 Up to 80% time savings in commissioning Significantly reduced risk for errors and accidents Substantial cost savings Page 4 Siemens Digital Ecosystem Partner Conference 2018

44 Train your operator Even for the most complex plants Virtual Training No Increased machinery, training even reliability, equipment, environments before facility productivity plant personnel and engineering or hardware of is necessary quality ready all sizes Page 5 Siemens Digital Ecosystem Partner Conference 2018

45 Thank you Vu Dung Tri Sales Specialist Siemens Vietnam PD PA AE Tel: Page 6 Siemens Digital Ecosystem Partner Conference 2018