Unlock New Possibilities through Performance Dashboards and Remote Monitoring and Diagnostics

Transcription

1 Unlock New Possibilities through Performance Dashboards and Remote Monitoring and Diagnostics Name Vishwesh Anantharaman Title Business Development Manager PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 1

2 Enabling the Industrial Internet of Things (IIoT) The Connected Enterprise Customer Outcomes Faster Time to Market Lower Total Cost of Ownership Improved Asset Utilization Enterprise Risk Management INFORMATION SOLUTIONS CAPABILITIES Cloud On-Premise Edge SCALABLE EXECUTION SYSTEMS SCALABLE ANALYTICS MOBILITY & COLLABORATION CONNECTED SERVICES AUTO DISCOVERY ZERO CONFIG DASHBOARDS ORCHESTRATION & WORKFLOW PEOPLE IN THE IIOT ROCKWELL AUTOMATION IIoT INFRASTRUCTURE Integrated Architecture SMART CONNECTED ASSETS Ethernet/IP Enabled Network SENSORS & ACTUATORS INTELLIGENT MOTOR CONTROL CONTROLLERS MOBILE / DISPLAYS MACHINES & EQUIPMENT REMOTE ASSETS OrchestrateYourInfo.com Copyright Rockwell Automation, Inc. All Rights Reserved. 2

3 BUSINESS DRIVERS Faster Time to Market Improved Asset Utilization END USER OEM Flexibility Integration & Standardization Performance/OEE Enterprise Risk Management Lower Total Cost of Ownership Exceed Productivity & Efficiency Goals Innovation to Drive Differentiation After Market Service & Support Total Cost to Design, Develop & Deliver SMART MANUFACTURING SMART MACHINES & EQUIPMENT PUBLIC Copyright 2018 Rockwell Automation, Inc. 3 All Rights Reserved. 3

4 NEW POSSIBILITIES Machine builder 1 Machine builder 2 Company A Plant 1 Company A Plant 2 Company B Plant 1 PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 4

5 Machine Builders CHALLENGES MATCH END USER S PERFORMANCE EXPECTATIONS EFFECTIVE AFTER-SALES SERVICES DIFFERENTIATE MACHINES PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 5

6 Machine Builders OBSTACLES I have/am: no information about my machines once deployed no performance information to compare with expectations no easy way to help customers prevent problems called with problems once they ve become a fire drill trouble finding good people to send to fix problems at customer s sites PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 6

7 1. Data structured in the controller 2. FactoryTalk Cloud Gateway securely transfers data to the cloud 3. FactoryTalk Cloud (running on Azure) stores and processes information 4. Access dashboards and analysis tools from anywhere Control AOI/ UDT (RAPID enabled) PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 7

8 Data Structures in the controller Data processed by RAPID Equipment Interface Add- On Instruction Changes included in 4.0 release 2 new UDTs (SM_Cfg and SM_Sts) 2 new Booleans: Sts_SMUseEnabled and Sts_SMUseOnlyEnabled Provides pre-defined data structures from the controller Collects all information necessary for the application Very little memory footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 8

9 FactoryTalk Cloud Gateway Hardware to be used: 9300-ENA Series B required List price $1200 Purchased as any other piece of hardware Procedure to activate FactoryTalk Analytics for Machines and download the necessary software to the FactoryTalk Linx Gateway device Software to turn the 9300 into a Gateway Software to configure and run the FTA4M application Automatic data discovery and collection Requires only an outbound secure Port 443 open (https) Allows remote updates of the embedded software VPN remote access enabled (independent of app) PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 9

10 FactoryTalk Cloud Platform FactoryTalk Analytics for Machines is built over the standard FactoryTalk Cloud platform Data Model Data Storage and Aggregation Computation Elasticity Gateway Configuration User Management Rockwell Automation Knowledgebase Login PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 10

11 Access information from everywhere Web-based access from anywhere Responsive Design Optimized Dashboards Add Gateways Add Users PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 11

12 Initial Product Offering Purchase 9300 ENA Gateway through normal channels (Series B required) Purchase FactoryTalk Analytics for Machines subscription through Rockwell Automation commerce portal One machine/3 months data/12 months subscription/8-5 support $750/year per machine Available Q1CY2018 (Subject to change) PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 12

13 REMOTE MONITORING AND ANALYSIS OF MACHINE PERFORMANCE MONITOR multiple machines from anywhere LEARN about machine performance and utilization IMPROVE machine efficiency and throughput Low Annual Subscription. No Maintenance. Support Included. No Software To Buy. Fully Scalable. PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 13

14 PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 14

15 PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 15

16 RAW DATA DESCRIPTIVE DATA DASHBOARD PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 16

17 PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 17

18 DETECT your smart devices, automatically DIGITIZE the data, allowing work to be done ANALYZE the data, perform calculations, transform the data ACT on information, get to the right people, on the right device CUSTOMER INTERACTION VOTING IN ACTION WILL BE WHAT DEVICES ALL DONE AUTOMATICALLY! DETECTS NEXT GENERATION ACTION CARDS SUPPORTED DASHBOARDS 3 ON on PHONES, On boot up, the appliance detects devices thedelivered localswiping thealocal WHEN SOMETHING OCCURS Any Ethernet/IP device responds with default What to do when you do not have time to look for a dashboard? RIGHT IS AN UP VOTE AND diagnostic status AND SYSTEM FEELS ACTION IS REQUIRED PEFORMS DIAGNOSITIC ASSESSMENT network and begins performing analytics on theleft detected smart SWIPING IS A DOWN When you are on the go,2,000 not sure where thespecific info is? diagnostics built-in Over devices have VOTE devices to identify health, maintenance and performance issues What if you could just ask? IDENTIFIES THE DEVICE of complex analysis based onperson the data from the devices The engine will learn what is important to automatically a specific Locates anycapable Ethernet/IP (CIP) devices Our appliance has a chat bot called Shelby built into it to 755 has Example: PowerFlex over 80 points of data and then an extra Ifanswer choose to acknowledge the card with a swipe right, you ll you Customizable questions about operations, devices, etc. 30 created by our analyzers get more cards just like itranges You can specify or specific addresses You can ask it questions in a natural way,ipand Shelbytowill fetch Our most popular families will have coverage PowerFlex, Kinetix) include/exclude Ifanyou do not to seethe more information about a device, a (Logix, SUPPORTING IMPORTANT DATA SIGNIFICANT answer forwant youdiagnostics from appliance. rd party swipe left will down vote Communicates directly to devices, notexpansion, thru controller This is an area for future both in devices supported, 3 Shelby will get smarter over time as you interact with it. After repeated down votes, aintelligent specific user will not see more devices supported andthrottling customizability Low network impact, action Will becards integrated to TeamONE chat from that specific device PUBLIC Browser + Mobile Access Optional 2 Analytics Appliance 1 Automation Devices Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 18

19 Roadmap Priorities Reduce limitations More storage options (more $) is more than 3 months needed? More than one machine per gateway More granular security More data /different data Energy Custom data More / configurable dashboards End user access What will they need that is different? Different business model? Process skids More hardware gateway options Localization Feedback from OEM customers What else? PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 19

20 Mobility & Portability Smart Machines Can Be Accessed On The Go FactoryTalk ViewPoint Mobile Securely access, enter data, & control your FT View app from a web browser No client software to install or maintain Real-Time and Historical Trending ViewPoint 8.1 is now HTML5! Support for ios and Android FactoryTalk VantagePoint Mobile Connect to the VantagePoint server from any mobile device SMS or with attached reports Mobile portal Responsive UI adjusts content dynamically Mobile Favorites Personalized & available on any device Ad Hoc dashboard or trend creation Excel Reports, Advanced Reports Trend, & XY Plot charts PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 20

21 Smart Machines & Assets - Maturity Model Where are you on your Smart Manufacturing Journey? Level 4 Level 3 Get Ahead Level 1 Unconnected Level 2 Get Connected Connect to Assets Reactive Support Troubleshooting Corrective Actions Maintain Get Informed Collect Information Contextualize Data Make Smarter Decisions Become Proactive Decrease Cost Increase Productivity Optimize Centralize Information Layer Data Sources Supply Chain Integration Reduce Risk Transform your Business PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 21

22 Journey to a Smart Machine Smart Manufacturing Impacts Machine & Equipment Builders Business Impact CONNECT EVALUATE COLLECT PRESENT OPTIMIZE Connect plant equipment & people Use available, standard technologies Must be scalable and flexible What data is needed, from which assets, and define how it helps Ensure the assets are able to provide the information need Data from assets and organize to improve business processes Leverage information from across the plant and enterprise Contextualize it against other data Make it actionable & to make smarter decisions Put it in terminology that s right for the user Correlation & qualitative analysis of the information for process improvement Maximize plant workflow in a coordinated way Do it securely Make the plant integral to B2B partners PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 22

23 Don t Wait TIPS for SUCCESS Identify Opportunities Start Small Implementing a Smart Machine will bring POSITIVE impact to your business Work with Technology Partners Continuously Improve PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 23

24 Questions? PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 24