Performance Automation PALLC Corporate Capabilities

Transcription

1 Performance Automation Corporate Capabilities David Ambuehl August 2018

2 What We Do Factory Automation Vision & Measurement Plant Design INTEGRATED SOLUTIONS High Precision Machining Robotics Manufacturing Data Management Integrated Solutions Wide Range of Services, Including Custom Hardware & Software Start-to-Finish and Endto-End Management Responsive Service and Support Local Company Local Workforce

3 What Can Do For You Requirements Analysis Solution Design Custom Fabrication Integration with Existing Facility & Production Processes Robotics / Vision System / Test & Measurement Integration Installation & Start-Up Customized Training Full-Spectrum Service & Support

4 Custom Solutions Most of our opportunities begin by discussing our customer s problems Whether the problem is the need for a new production facility, acquiring and managing data, testing a product, eliminating scrap, reducing labor, assembling a product, designing a new process or machine, designing and building tooling or updating existing equipment, Performance Automation brings 40 years of experience to solve your problems

5 Plant Design Custom Plant Design & Layout Construction Management Equipment Fabrication & Integration Fit-out & Start-up Long-term Service & Support

6 Robotics Integration Core Competency Certified Robot Integrator In-House Programming Time/Motion Studies Advanced Simulation Custom Fixtures Integration with Existing Production Capability Service & Support

7 Manufacturing Data Management Seamless Data Capture Custom Data Warehousing Corporate Data System Integration Statistical Process Control Support for Compliance Processes Service & Support

8 High Precision Machining In-House Design & Machining Capability Specializing in High Precision / High Tolerance Build-to-Print Services Single-Piece, 3-Axis CNC Machining up to 53 x 24 x 20 Precision turning capability

9 Test Machines Integrated vision systems: measurements to 2 µm Measure multiple dimensions and concentricity to emulate CMM accuracy at a fraction of the time 100% parts inspection in-line with process up to and including Class 10 Safety parts Custom Statistical Process Control for PK and PPK, along with custom data logging Automated Photo Booth Automated Testing

10 Vision & Measurement Systems Core Competency Certified Vision Integrator Measurement to YOUR specifications Automated Visual Inspection Quality Control Compliance Verification Statistical Process Control Integrated Data Capture

11 Factory Automation Core Competency Custom Machinery Design & Fabrication Specializing in High- Speed / High-Reliability Applications Leaders in Printing & Marking Systems In-House PLC / Controls Sepcialists

12 Our Partners Suppliers Customers

13 Vertical Form Fill Seal Machine Most versatile vffs machine in the industry! Easily customizable to meet contract packagers needs from 5g to 1 gal fill Front and back registration optional from two separate rolls of film Hot fill, multi-component fill, and chill/freeze secondary processing options available

14 Fanuc Robotics Eliminating labor, increasing speed and efficiency, FANUC LR Mate 200i D w/ 2 D vision, this robot picks IV bags from shingled groups and accurately places in position for printing. has been a Certified FANUC Integrator since We offer reach studies, cycle time analysis, risk studies and on-going support for your application.

15 ABB Robotics ABB Value Partner for welding and assembly robot applications MIG, TIG and Ultra-sonic welding applications cut cycle time, improve repeatability of weld quality and consistency. Engineered solutions using multiaxis manipulation of component parts for assembly welding using your choice of welders. Ultra-sonic welding insulation to injection molded parts guarantee consistent welds in less cycle time in less floor space with lower cost than manual welding.

16 Allen Bradley Controls From Allen Bradley MicroLogix PLC to ControlLogix platform, provides simple ladder logic to multiple axis coordination motion solutions for your process control and machine control applications. Paired with Allen Bradley HMI s, drives and motors, and total A/B panel solutions, provides robust gear to give years of reliable performance and plant support. For systems design for new applications or updates for existing equipment, engineers total solutions.

17 Siemens Controls brings Siemens Solution Partner strength to designing new and updating existing Siemens control systems across a wide range of industries. provides mechanical engineering and execution of mechanical designs to the total solution across North America.

18 Mitsubishi Electric Mitsubishi 3 servo drive package controls 14 index for platen control and indexing control for bag loading and shingling bags after printing Mitsubishi Hub collects data from PLC s on the factory floor and transfers data to central server in IT room for FDA compliance and batch data control The Hub continues to collect data when your server is down for up to 1 year Data can be collected from 15 or more PLC s of different brands through one Hub

19 Videojet Printers Videojet ribbon printers printing bar codes and variable data on IV bags loaded by robot on multiple indexing platens. Speed matches filler speed minimizing handling and labor. Reduces loss by printing ondemand matching sterilizer batches. Reduces risks associated with manual handling. 100% vision inspection of all printed information and print position.

20 Keyence Vision Systems Keyence CV-X400 Series system for barcode scoring, reading and matching HRC doing 100% inspection of IV bags. Upstream camera check position of two bags per cycle to insure correct print position on the bag. 100% inspection and rejection of bags scoring D or F insures readable barcodes after sterilization. Downloadable records of all barcodes scanned meets FDA regulations for accountability.

21 Smart Vision Lighting Smart vision curved light lights leading edges of IV bag so that robot can accurately pick and place bag within +/- 1 mm. offers the full range of SVL lights for difficult application. All vision applications are evaluated in our vision lab to insure results in your process. will design and build custom lighting solutions using SVL components when required.

22 Automation Direct Automation Direct O6 plc s, safety relays, contactors and cabinet electrical components offer cost effective solutions and quick delivery. Low cost software to program and maintain fits budgets and applications. Ethernet compatible. Shown here controlling ladder logic for a printing application and paired with a Mitsubishi servo drive.

23 ITW Trans Tech Printers ITW Trans Tech Pad Printer color codes sprinkler heads to meet safety requirements. Capable of 5 second per part cycle time. Operator loads and removes part. Printer prints one side, fixture rotates, printer prints second side. Machine indexes part through dryer. Operator is away from fumes and handles only dry parts.

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