Turning Insight Into Action

Transcription

1 Turning Insight Into Action Presented by Jon Peterson, OSIsoft LLC Arnt Aske, Aker Solutions Keith Bouvier, Cargill Copyright 2011 OSIsoft, LLC

2 Data Connectivity Servers Data Access Information Analytics Trending Graphics Reports Insight Humans Models Systems Action Presented by Autonomous Workflows Schedule Hard work Copyright 2011 OSIsoft, LLC 2

3 Copyright 2011 OSIsoft, LLC 3

4 From insight to action by Arnt Aske Project Director, Aker Solutions Copyright 2011 OSIsoft, LLC 4

5 Profile Aker Solutions Meeting Customer Demands in Three Dimenstions Engineering solutions Product solutions Field-life solutions Concept, FEED and engineering, procurement and construction management Technology products and lifecycle services Technologies and solutions for field life extension Copyright 2011 OSIsoft, LLC 5

6 Experience with Condition Monitoring Offline vibration monitoring applied to Drilling Machines since February Highly efficient fault detection system for bearings and gears. 238 measurements on 133 individual machines have revealed 14 serious defects and 44 cases that needed follow up. Real-time measurements and analysis is crucial Copyright 2011 OSIsoft, LLC 6

7 Holistic Approach Switch to true drilling Performance Partnership throughout the entire drilling value chain Smarter dialog and full transparency among vendors, contractors and operators Copyright 2011 OSIsoft, LLC 7

8 Estimated gains Rig Performance Rig performance vs. time (months) Performance w/training Technical Limit Optimized Technical Limit Optimized rig performance Performance wo/training econcept performance Training Actions based on Real-time-data Advanced data analysis & simulator optimization Copyright 2011 OSIsoft, LLC 8

9 Rig in Operation Operational Sequences Improvement: From 8 to 23 stands per hour Copyright 2011 OSIsoft, LLC 9

10 Merge Live Performance Data with Historical Data Through One interface, get an overall picture of the performance and status of the Rig mydrilling TM Real-time Data Historical Data Copyright 2011 OSIsoft, LLC 10

11 New Media Copyright 2011 OSIsoft, LLC 11

12 We Need to Act on Data in Motion Need to analyze data in flight Need to analyze without first storing Need to aggregate events from multiple sources Need to perform highly complex analyses Need a low latency system Copyright 2011 OSIsoft, LLC 12

13 Analytics Strategies Stream processing The PI System gives you many choices PE, PI ACE, PI SQC, PI Totalizers PI for StreamInsight Post processing PI System capabilities PI DataLink, PI WebParts Business Intelligence Products Microsoft SAP SAS Copyright 2011 OSIsoft, LLC 13

14 Through Collaboration the Possibilities are Limitless From optimization to true performance From reactive to proactive behavior From silo to boundary less collaboration From insight to action It starts now! Copyright 2011 OSIsoft, LLC 14

15 Cargill Overview Founded 1865 International producer and marketer of products and services: Food Agriculture Financial Industrial people 66 countries Keith Bouvier Worldwide PS&C Data Historian Lead Cargill Incorporated Copyright 2011 OSIsoft, LLC 15

16 Cargill and OSIsoft In 1996, OSIsoft and Cargill partnered to use the PI System with limited initial deployment By 2005, 50 PI Systems worldwide North America: 33 Europe: 15 Asia: Enterprise Agreement Today, 103 PI Systems worldwide In 31 business units Copyright 2011 OSIsoft, LLC 16

17 Enterprise-wide Line of Business Applications Challenge of many and varied sites PI Solutions (sites) were organically deployed and grown Different levels of data access Many silo ed PI System applications Single Corporate ERP vision Use of the PI System as a lens from the shop floor to the enterprise Homogenizes complex heterogeneous controls solutions Copyright 2011 OSIsoft, LLC 17

18 Windows Integrated Security Copyright 2011 OSIsoft, LLC 18

19 What did Windows Integrated Security and the PI System Provide? Controlled access to the data Clean slate within Cargill when it came to the PI System Client tools had 6 versions of PI ProcessBook. Security forced us to all get on latest level. Deployment Standards. Now focusing on standardization of displays/applications Identify Polishing Packaging Publishing All within the framework of toys to tools to dollars Copyright 2011 OSIsoft, LLC 19

20 PI Server Time series data and Tags Tag1 Tag2 PI Archive Tag3 Tag4 Copyright 2011 OSIsoft, LLC 20

21 Assets allow you to find the right tags Tag1 Tag2 PI Archive Tag3 Tag4 Copyright 2011 OSIsoft, LLC 21

22 Event Frames help you find the right time periods PI Archive Tag1 Tag2 Tag3 Prod. Order A Off-spec lab analysis Prod. Order A Boiler #2 off line Tag4 Copyright 2011 OSIsoft, LLC 22

23 Event Frames also supplies links to other system Tag1 OEE Tag2 Asset Start End Code W.O. GT Tag3 10Jul09 15:23 PI Event Frame 13Jul09 13:00 SM-15 S-32894RE Tag4 PI Asset Framework PI Data Archive CMMS Copyright 2011 OSIsoft, LLC 23

24 Copyright 2011 OSIsoft, LLC