- FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12
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1 - FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12
2 Agenda 5S workplace organization Facility layout design Summary 15 May 2012
3 Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
4 Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
5 5S Workplace Organization and Standardization
6 Agenda Introduction to 5S Sort / SORTEERI Set-in-order / SEA KORDA Shine / SÄRA Standardize / STANDARTISEERI Sustain / SÄILITA 5S and other Building Blocks of Lean A model for implementation
7 Agenda Introduction to 5S Sort / SORTEERI Set-in-order / SEA KORDA Shine / SÄRA Standardize / STANDARTISEERI Sustain / SÄILITA 5S and other Building Blocks of Lean A model for implementation
8 5S and Other Building Blocks of Lean
9 Agenda Introduction to 5S Sort / SORTEERI Set-in-order / SEA KORDA Shine / SÄRA Standardize / STANDARTISEERI Sustain / SÄILITA 5S and other Building Blocks of Lean A model for implementation
10 1. Define the Target Area Use masking tape, existing boundaries (walls, floors, etc.), chalk line, etc. to etc. mark the official boundaries of the target area Make sure the target area is sized appropriately for the event
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12 0. VASTUTUSALAD
13 2. Draw a Spaghetti Diagram Have a (scaled) drawing of the target area Draw the typical flow of people, materials and information This identifies motion and transportation waste May use to help relayout area
14 MATERJALID TÖÖTAJAD INFO
15 3. Audit and Score Use an audit checklist to set a baseline score Train the auditors Understand that the first score typically is not high at the baseline Numerical (vs. yes/no) Use of 5S Levels Standardize and customize your audit checklists
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17 4. Before Photos A picture is worth one- thousand words Issues pop off the picture Take overall area shots Safety issues Anything that would be a good Before and After photo Mark the locations on an area map or Photo Log to be able to take after photos
18 5. Communication Board Use to keep everyone informed Audit Scores Before and After photos Spaghetti diagram 5S News Have short meetings by the board Put it in a convenient location Keep it current!
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20 Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
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71 Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
72 ALUSTATUD LÕPETATUD 1. SORTEERI
73 ALUSTATUD LÕPETATUD 2. SEA KORDA
74 ALUSTATUD LÕPETATUD 3. SÄRA
75 ALUSTATUD LÕPETATUD 4. STANDARTISEERI
76 ALUSTATUD LÕPETATUD 5. SÄILITA
77 5S KAS PARIM VOOG?
78 5S KES JÄRGMINE?
79 BORIS DIMA TIIT SERGEI DIMA 1.1 5S TSOONID JA VASTUTAJAD
80 Today 1S ISESEISVALT TEHTUD KOGU TOOTMISE ULATUSES S TOOTMISES JUURUTATUD VÄRVIMINE: OEE EFEKTIIVSUSE MÕÕTMINE SMED SEADISTAMISAJADE VÄHENDAMINE ' 12 veebr 2012 märts apr mai ' 12 1S DIMA S BORIS S SERGEI S TIIT S, 5S DIMA VÄRV OEE MÕÕTMINE PILOOT S JUURUTAMINE KOGU TOOTMINE VÄRV SMED SEADISTAMISAJADE VÄHENDAMINE S EDASISED SAMMUD Made with Office Timeline
81 5S and Other Building Blocks of Lean OEE seadmete efektiivne kasutus SMED kiired üleminekud Kanban voogu juhtimine MÕÕDAME PROTSESSI!
82 Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
83 Agenda 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
84 sissejuhatus tsükli aeg vajalik kapasiteet takti aeg takti kestus protsessi partii tsükli aeg tk. kohta balanseerimine / cycle time / desired capacity / tact time / tact duration / batch size / cycle time per pc / balancing
85 Agenda 5S workplace organization Facility layout sissejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
86 algandmed mahud
87 algandmed mahtude kasv
88 algandmed olevik vs tulevik
89 algandmed 2012 takt * 7 h/day
90 algandmed flush door
91 Agenda 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
92 võimsuste arvestus flush door
93 võimsuste arvestus flush door
94 võimsuste arvestus flush door
95 võimsuste arvestus flush door
96 võimsuste arvestus flush door takt
97 Agenda 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
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100 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary Agenda 15 May 2012
101 pudelikaelad Plekikeskus 1tk * 1,5 vahetust Painutuspink 2tk * 2,0 vahetust Liimimispress 1tk * 1,5 vahetust Enne värvimist pooltoodang Peale värvimist pooltoodang Värvimine 1tk * 3,0 vahetust
102 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary Agenda 15 May 2012
103 kokkuvõte Takti-põhine voogu määramine U-kujuga liinide kasutamine 1,5 jne ressurside hõivatus prognoositavate mahtude täpsus töömahukate prossesside analüüs otsustada: lisa masin või 3 vahetust? seadmete reaalne effektiivus OEE%? seadmete seadistamise ajad SMED?
104 Agenda 5S Facility layout Summary 15 May 2012
105 Agenda 5S Facility layout Summary 15 May 2012
106 - FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12
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