Production management your way

Transcription

1 Tecnomatix MES Production management your way Siemens PLM Software Tecnomatix MES is an open software platform combined with software applications and development tools. This versatile platform provides an unprecedented level of visibility that gives people in your organization instant access to the information they need.

2 Manufacturers face complex challenges How do you increase volume and revenues? How do you increase quality and reduce warranty costs? How do you reduce ramp-up time and shorten new product introduction? How do you increase visibility to improve real-time decision making? How do you implement traceability to comply with regulatory requirements? The production management advantage: More than just a stand-alone point solution, Tecnomatix MES is part of Siemens PLM Software s strategy to help you manage day-to-day plant operations and remove the barriers between process design, simulation and execution. Unlike other manufacturing execution system (MES) vendors, Tecnomatix has the unique ability to help you meet complex manufacturing challenges and support continuous process improvement initiatives. Production management covers the space between supervisory control and data acquisition (SCADA) and enterprise resource planning (ERP) with a complete offering to manage the day-to-day operations of the plant. Unlike other vendors solutions, Tecnomatix MES has unique applications to manage all facets of production and worldclass customization capabilities, so you can do it your way but still take advantage of product enhancements over time.

3 How production management works Siemens PLM Software is well known for delivering high-value software solutions based on advanced IT platforms. The Tecnomatix production management solution enables continuous process improvement and plant visibility in one platform based on a unified plant and process model. The solution is part of the overall Tecnomatix manufacturing process management (MPM) solutions for the automotive, electronics and other manufacturing and processing industries. Process planning Manufacturing dashboard Process validation and analysis Process execution and automation Unified plant and process model Real-time and historic data acquisition Production management system architecture Integration framework Explore your benefits: Reduce costs Improve quality and reduce cost of errors Reduce inventory and scrap costs Reduce work in progress Reduce liability Track defects location, cause and impact Limit exposure to costly warranty terms and conditions Limit liability to production errors Meet regulatory demands European Waste Electrical and Electronic Equipment (WEEE) Transportation Recall Enhancement Accountability and Documentation Act (TREAD Act) Sarbanes-Oxley Act of 2002 (SOA) 21 CFR 820 and 21 CFR Part 11 And others... Increase revenues Improve production yield Expand product margin and revenues Be more responsive to customers and increase customer satisfaction Leverage investments Shorten new product introduction, time-to-market and time-to-volume Manage multiple models and variants on the same production line Update your ERP and supply chain management (SCM) systems with real-time plant floor data Design to execute Link process design with process execution Improve handshake between planning and execution Adjust schedules and production processes in real time Deliver customer orders accurately and on time 1

4 Be up and running in days not months Get connected Tecnomatix MES provides connectivity to a wide variety of shop floor devices, scanners, automated controllers, OPC-compatible systems and FactoryLink, the Tecnomatix system for humanmachine interface (HMI) and SCADA. Quick setup Tecnomatix MES provides faster implementation because open standards, ease-of-use and drag-and-drop functionality facilitate an amazingly fast implementation time. Room to grow Tecnomatix MES is inherently scalable, so it is easy to start small and scale up to a large production management system as your needs expand. Solid foundation Tecnomatix MES is a proven product that is already installed in a number of different industries, such as automotive, electronics, food and beverage, plastics, semiconductor and specialty metals. Unlike most custom applications, which are either equipment or product centric, Tecnomatix MES provides the ability to view the data from several different perspectives, such as by route, product, work in process, tools, equipment, material and labor. This ability helps you meet the needs of the diverse groups in your organization. Imagine knowing: When and from whom the raw materials were received and who received them Which materials were used during the production process When materials were consumed and who consumed them Which equipment was used, by whom and when they were finished Where and when the finished products were shipped > Knowing helps reduce your recall risk. 2

5 Get unparalleled visibility Fully adaptable and extensible Tecnomatix MES adapts to existing processes rather than requiring manufacturers to adjust their procedures. This not only makes for a fast implementation time, but it also provides the flexibility to modify a system as processes change. And, because it is based on Microsoft standards, Tecnomatix MES can be easily and quickly extended. Complements ERP and SCM systems Tecnomatix MES complements ERP and SCM systems by capturing manufacturing data to a level of detail and precision that ERP and SCM systems cannot match. The resulting information allows rapid identification of the cause of problems with fast reaction to limit the financial impact of these problems. Major ERP vendors have selected S95 as the standard interface between ERP systems and production management systems. Tecnomatix MES supports S95, so it is easy to integrate with the best-known ERP packages. Tecnomatix MES provides real-time visibility by reconciling production data with your ERP and SCM systems. With Tecnomatix MES, production order information can move quickly and seamlessly, creating new opportunities for cost control, improved efficiency and enhanced customer service. Based on a unique object-oriented process model, Tecnomatix MES can help manufacturers: View production orders at any time Create/change/cancel production orders Change production order priority instantly Reschedule production orders Tecnomatix MES supports dynamic production environments that require a high degree of visibility, such as: Frequent product changeovers Build-to-order products or single-unit lot sizes Speed requirements associated with high-volume production Frequent new product introductions 3

6 Support is already on the way Siemens offers customers much more than just its depth of expertise.we take great pride in our ability to deliver the highest level of professional services so that you can achieve the maximum benefits from Siemens technology within the shortest possible time. Siemens has the flexibility and the people in place to respond on a global basis. Our global professional service experts share vast experience and business knowledge in project implementation, project design and project methodology. To ensure your success with our products, the shop floor division offers sales, implementation, first-line support, consulting and integration services through our global network of tier one partners, regional offices and independent integration partners. We are ready to help you achieve fast and maximum impact on your business processes by providing tracking and production management solutions matched with consulting, development, implementation support and engineering services that fit your environment and objectives. Siemens uses a structured approach to help define the exact requirements, participants, realistic schedule and resources for your project. Participants typically include personnel from your company s leadership, IT, business and manufacturing teams, along with Siemens PLM Software global service team members and representatives of other vendors and partners as required. Maximize your benefits: Reduce total cost of ownership by speeding applications development. Quickly connect your HMI, SCADA and production management systems to corporate ERP systems. Avoid the risk and cost of custom code. Establish a scalable system that allows for growth as your requirements expand. Pinpoint your exact requirements using proof-of-concept studies, so you get the system you want and need. Install a user-configurable, web-based portal to provide controlled access to Tecnomatix MES, FactoryLink and other web-based applications all on the same screen. P R O V E N R E S U LT S Our people and systems rely heavily on Tecnomatix MES for accurate, up-to-date information.with the Tecnomatix MES production management system, we can manage the day-to-day operation of our plant and easily get full traceability and genealogy of our products much more efficiently.thanks to its unique capabilities, we completed our Tecnomatix MES implementation much more quickly than we originally thought possible, even while customizing the solution to our needs.tecnomatix MES is the only product we found that can manage a hybrid production process like ours, one that includes both batch and discrete processes. Isaac Gurman CIO SemiConductor Devices 4

7 See your shop floor like never before Tecnomatix MES product-tracking capability gives a real-time view into the production environment. Additionally, this flexible, easy-to-use system collects data anywhere, manually or automatically. Tecnomatix MES connects the shop floor to the top floor. Specific information provided by Tecnomatix MES includes: Location and status of units in production Amount of idle units in production Unit and component traceability Defect tracking Inventory levels, consumption and production rates Forward and reverse genealogy Ad hoc analysis and reporting Resource availability and equipment usage Key performance indicators and charting Electronic travelers and work instructions Build-to-order support Current operator activity at specific stations Test data, quality information and material transferred to scrap Manually entered operator data related to the product

8 About Siemens PLM Software Siemens PLM Software, a division of Siemens Automation and Drives (A&D), is a leading global provider of product lifecycle management (PLM) software and services with 4.3 million licensed seats and 47,000 customers worldwide. Headquartered in Plano,Texas, Siemens PLM Software s open enterprise solutions enable a world where organizations and their partners collaborate through Global Innovation Networks to deliver world-class products and services. For more information on Siemens PLM Software products and services, visit Siemens PLM Software leads to greater innovation There is no single road to innovation, but there are signs you re headed in the right direction. Leading innovators get to market faster, manage compliance, optimize resources and achieve globalization. They re also four times more likely to use PLM software to plan, define, build and support their products. Siemens PLM Software s family of PLM solutions helps businesses establish Global Innovation Networks that transform their process of innovation. Drive your business to greater innovation and accelerate your growth. MOVE FASTER BE COMPLIANT GET OPTIMIZED GO GLOBAL Division headquarters Regions United States Granite Park One 5800 Granite Parkway Suite 600 Plano, TX Fax Americas Granite Park One 5800 Granite Parkway Suite 600 Plano, TX Fax Europe Norwich House Knoll Road Camberley, Surrey GU15 3SY United Kingdom Fax Asia-Pacific Suites , 68/F., Central Plaza 18 Harbour Road, WanChai Hong Kong Fax Siemens Product Lifecycle Management Software Inc. All rights reserved. Siemens and the Siemens logo are registered trademarks of Siemens AG. Teamcenter, NX, Solid Edge, Tecnomatix, Parasolid, Femap, I-deas, JT, UGS Velocity Series, Geolus and the Signs of Innovation trade dress are trademarks or registered trademarks of Siemens Product Lifecycle Management Software Inc. or its subsidiaries in the United States and in other countries. All other logos, trademarks, registered trademarks or service marks used herein are the property of their respective holders W 2 10/07