WW INFO-08 Choosing the Right Solution For Your Wonderware Application. Elliott Middleton

Transcription

1 WW INFO-08 Choosing the Right Solution For Your Wonderware Application Elliott Middleton

2 This Session If you are here, I m assuming You must be unhappy with your current state You haven t mastered everything Wonderware The information you need exists somewhere Topics I won t cover Gory technical details (e.g. proper use of INNER REMOTE JOIN) Reporting Nirvana Solutions for world hunger Note: John Krajewski s WW HMI-42, Why Gray Is the Best Background Color for HMIs is just starting 2

3 Agenda Needs & Challenges Wonderware Portfolio Next Steps 3

4 Agenda Needs & Challenges Wonderware Portfolio Next Steps 4

5 Value: Answering Questions Should we plan maintenance now, or continue production to meet our targets? What can we do to stay below our peak utility usage? How can we increase production without major capital projects? What caused the shutdown and how can we prevent it next time? What did these bad batches have in common? Why does 1 st Shift consistently outperform 2 nd Shift? 5

6 The Objective: Getting useful information out of the system 6

7 New Why are yields consistently higher for? Discover Opportunities Originality Institutionalized Daily Production Report (Paper) Encourage Consistency 7

8 Engineering Management Diagnosing yesterday s stoppage Comparing yield changes since last year Minutes Time Horizon Months 8

9 Diversity Costing Scheduling Inventory Maintenance Operator Logs Batch records Alarms Sensor readings Silos are really simple Side-by-side simple Integrated often complex Different Granularity Models Names 9

10 Information Diversity Silos Side By Side Integrated Difficulty increases, independent of tools & vendors 10

11 New The Information Map Originality Will use to characterize solutions, not define strict boundaries Institutionalized Minutes Time Horizon Months 11

12 Agenda Needs & Challenges Wonderware Portfolio Next Steps 12

13 InTouch Access Anywhere Wonderware Historian Client Wonderware Information Server Wonderware SmartGlance Wonderware Alarm Adviser Wonderware Intelligence Avantis PRiSM 13

14 InTouch Access Anywhere

15 InTouch Access Anywhere Live InTouch windows on any device Extends HMI access to: Casual & non-traditional users Mobile devices 15

16 InTouch Access Anywhere Advantages Broad access to live data Simple deployment (if you have InTouch) Supports embedded content Limitations Preconfigured content Recent time horizon Requires live connection Phone usability 16

17 Wonderware Historian Client

18 Workbook (Excel) Query Trend Trend Analyze Monitor Report (Word) Workbook (Excel) Reporting 18

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20 Wonderware Historian Client: Trend Advantages Ad hoc time, data & summarization selection Also embeddable Flexible time horizon Limitations Only time-series data Richer features require training Only line chart 20

21 Query Simple, interactive Statistical summaries Tag details Live values 20+ query types Queries Without SQL expertise Great learning tool 21

22 What s The Top Reporting Package? Crystal Reports? SQL Server Reporting Services? Microsoft Excel 22

23 Workbook (Excel add-in) Leverage Historian Familiar tool Without SQL expertise Point-and-click selection Flexible Results Statistical summaries Tag details Tag select Many more 23

24 Wonderware Historian Client: Excel Advantages Familiar reporting tool Easily published to web Full access to Historian Limitations Only time-series data Few ad hoc capabilities 24

25 Wonderware Information Server

26 Wonderware Information Server Process Visualization InTouch graphics Alarm displays Interactive Content Trend charts Drill through charts & tables Reporting Batch Historian Performance 2014 Software Global Client Conference

27 Wonderware Information Server Advantages Well-integrated with Excel Simple publishing Limitations Only time-series data Few ad hoc capabilities 27

28 OverView Contextualized Process history Model-based extensibility Navigation Through related context Natural drill-through 28

29 Wonderware Information Server Advantages Integrated view of related data Preconfigured content for selected cases Limitations Skill set required to create new content Few ad hoc capabilities 29

30 Reporting Services SQL Server Includes Reporting Services Author in Business Intelligence Studio Information Server Extensions Time/Tag Selection Time zone conversion Report delivery Conventions for formatting 30

31 SQL Server Reporting Services Advantages Flexibility Formatting Limitations Skill set required Only side-by-side data (without extra work) 31

32 Wonderware SmartGlance

33 SmartGlance Personalized Reports Notification (My Alerts) Choice of devices Platforms Form factors Always Available, Even When Away from your desk On the road In the middle of nowhere 1 33

34 Wonderware SmartGlance Advantages Mobile device support Disconnected access Simple publishing Limitations Limited ad hoc use Only side-by-side data (without extra work) 34

35 Check Out SmartGlance 1. Install App 2. Log in Password: password 35

36 Wonderware Alarm Adviser

37 Alarm Adviser Improve Alarm Strategies Find standing, fleeting & consequential alarms Results drive alarm tuning Supports Interactive analysis Dashboards for maintaining performance 37

38 Wonderware Alarm Adviser Advantages Supports targeted alarm improvements Enable ongoing tracking Simple to get started Limitation Limited to alarm history 38

39 Wonderware Intelligence

40 Wonderware Intelligence Range Of Users Serious analysis Dashboards for broader use Powerful Filtering Layout Grouping Powered by time slicing engine Spans multiple types of data Integrates with process historians 40

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42 Wonderware Intelligence Advantages Rich ad hoc & dashboard functionality High performance Mobile device support Sample content for selected scenarios Limitations Prerequisite data integration Detailed time series data 42

43 Proactive New Originality Something about these signal is different now Why are yields consistently higher for? Machine Learning Discover Opportunities Institutionalized Daily Production Report (Paper) Encourage Consistency 43

44 PRiSM 45

45 PRiSM Core Technology Data-driven model of actual process Derived from historical data Applied To Detect Deviations from historical performance Early warning of problems Actual Value Predicted Value 46

46 Finding Emerging Trends Conventional Indication First Indication Normal Deviation 6-week warning 47

47 Avantis PRiSM Advantages Identifies abnormal operations Early warning indications Limitations Engineering knowledge required Primarily continuous processes (or segments) 49

48 InTouch Access Anywhere Wonderware Historian Client Wonderware Information Server Wonderware SmartGlance Wonderware Alarm Adviser Wonderware Intelligence Avantis PRiSM * * Naturally Use Some Historian Best With Wonderware Historian Can support inferior ones * and edna 50

49 Wonderware Historian Local Edition Wonderware Online Cost-effective option Can use existing hardware Easily expand/upgrade What if I only have InTouch? No capital expense Trivial to get started Includes client tools Expanding beyond resellers in

50 Wonderware Online SmartGlance Mobile Device Access No capital expense Trivial to get started ISO/IEC 27001:2005 certified data centers Historian Client Trend Desktop Access Historian Publisher Secure, robust communications Simple wizard setup Nothing to maintain No elevated rights Clear SCADA InduSoft (InTouch ME) InTouch Vijeo Citect TLS encryption Single outbound port Historian SDK 52

51 Agenda Needs & Challenges Wonderware Portfolio Next Steps 53

52 Now What? Identify current information gaps Data collection Information delivery Learn more here: breakouts & expo Find the low hanging fruit Underutilized, but available solutions Available skill sets Create a plan for higher value needs Quantify business value Identify requirements 54

53 Session: WW INFO Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners. 56