Time Duration Topic Speaker 09:30 10:00 30 min Registration

Transcription

1 Agenda Time Duration Topic Speaker 09:30 10:00 30 min Registration 10:00 10:25 25 min Welcome / Introduction - SAP IoT & Digital Supply Chain Strategy SAP Leonardo Omar Moursli 10:25 10:55 30 min SAP Digital Manufacturing Strategy SAP Manufacturing Strategy Overview - Solution Portfolio Overview Innovations Carlos Portillo 10:55 11:15 20 min Break All 11:15 11:50 35 min Gain Real Time Insight and Increase Manufacturing Operations Performance with SAP Manufacturing Integration & Intelligence Including SAP MII live sensors demo 11:50 12:25 35 min Enable Paperless Shop-Floor Execution and Gain Full Visibility in Each Product As-Build-Report with SAP Manufacturing Execution Carlos Portillo Eric Thieren 12:25 13:25 60 min Lunch All 13:25 14:05 40 min Success Story of SAP MII implementation at Datwyler: Business case, Pitfalls, Lessons learned, Best practices Stepan Picka 14:05 14:35 30 min SAP Digital Operations Strategy Enterprise Asset Management - Environment, Health & Safety Management - Solution Portfolio Overview - Innovations Carlos Portillo 14:35 14:50 15 min SAP Asset Intelligence Network Demo Dane Hermse 14:50 15:00 10 min Closing Jan de Winne / Omar Moursli 2017 SAP SE or an SAP affiliate company. All rights reserved. Public 1

2 Gain Real Time Insight and Increase Manufacturing Operations Performance with SAP Manufacturing Integration & Intelligence Carlos Portillo EMEA Center of Excellence Extended Supply Chain Industry 4.0, Connected Manufacturing & Operational Excellence

3 SAP Manufacturing & Intelligence (SAP MII) 2,000+ Customers by Industry 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 3

4 SAP Manufacturing Integration and Intelligence (SAP MII) Supplier/Contract Manufacturer ERP SCM PLM Distributor / Customers PLAN MAKE DELIVER INTEGRATION Manufacturing Integration & Intelligence Business Logic Services Visualization Quality Engine Composition Environment KPIs / Metrics / Alerts Performance Management DCS / PLC via OPC Data Services Plant Connectivity Plant Historian Worker UI s MES SCADA / HMI Manufacturing Analytics LIMS/ Inspection / Equipment Testing Plant DB Environmental Building Management Plant Data Collection Wireless Integration ERP Business Process Simplification 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 4

5 SAP MII Capabilities in a Nut Shell OT IT Convergence Manufacturing Execution Asset and Facility Management ERP Top Floor Automation Layer Shop Floor Real-Time Dashboarding & Analytics Real-Time Quality Analytics (SPC / SQC) Insight to Action (i.e.: Condition-Based Maintenance, Automatic Production Notification, Quality Notification, etc. ) 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 5

6 Examples of Typical MII ERP Touchpoint Plant Maintenance Work Orders Maintenance Notifications Time Tickets Component - Consumption Work Assignment Production Planning Process Industries Process Manufacturing Process Orders Operations Time Tickets Production Results Material Consumptions Production Planning Discrete -Manufacturing Production Orders Operations Time Tickets Production Results Material -Consumptions PM PPPI PP Materials Mgmt. Inventory Control Goods Movement Batch Information Material -Reservations Material - Characteristics Purchasing MM SAP ERP QM Quality Mgmt. Inspection Tasks Inspection Lots Sample Management Usage Decision Test Results - Recording 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 6

7 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 7

8 Manufacturing Execution with SAP MII in Nestle 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 8

9 SAP Digital Control Center in Usiminas with SAP MII 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 9

10 SAP Digital Andons with SAP MII 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 10

11 Real-Time Manufacturing Dashboards with SAP MII 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 11

12 Mobility with SAP MII in Faurecia 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 12

13 SAP MII in Mobile Devices 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 13

14 Facility Management & Virtualization with SAP MII and 3DVE 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 14

15 Facility Management Visualize and interrogate process plants and the business in 3D Visual and Business data is connected to EAM and ERP through asset ID s and functional location Business Data and Operational Data linkage is done in SAP MII Operations/ Historian View Operations Data 2D / 3D Access View Business Data 3D Procedures 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 15

16 Statistical Control (SPC / SQC) and Pareto Analysis with SAP MII 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 16

17 Energy Monitoring & Analytics example with SAP MII Screenshots from NHL System 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 17

18 SAP MII and SAP PCo in Details

19 SAP Manufacturing Execution Suite SAP Plant Connectivity (SAP PCo) Key Feature Enhancements New Protocols OSIsoft AF, Modbus WebSocket Destination enhancements OData Destination HANA destination enhancements ESP Streaming MS CE files replaced by JSON New FileMonitor Agent Remote Configuration by MII 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 19

20 SAP Plant Manufacturing Connectivity Execution (PCo) Suite Automation SAP Plant Connectivity specific communication (SAP PCo) patterns A Notification B Query Insights, Alarms etc. PM MM ERP, S/4, Cloud PP QM Dashboards, Applications Transaction DB Record (Time Series) Destination (e.g. MII, ME, HANA, HCP ) Tag-Query (Guaranteed) Notification Delivery, Buffer mechanisms, Filter/Rule Framework, Customer specific code, C synchronous Service Calls SAP PCo Buffer and Orchestration Query-Interface (Read/Write) Classical Gateway Task: Protocol conversion, Source/Destination mapping Device Tag (Data Point) Data Source/Machine (e.g. OPC UA-Server) Device Tag (Data Point) 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 20

21 Notification 2 Details of the PCo Notification Process Transaction 1 Transaction 2 Notification 1 Target 1 Target 2 Target 3 Value change Formula ( Item 1 > 100) Events Trigger Message Reliability Settings Subscription Items Item 1 Item 2 Item 3 Item 4 E.g. OPC Tags 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 21

22 Plant Connectivity: Architecture Options (Selection) One PCo for multiple Source systems. In this case PCo usually runs on a different machine than the data sources One PCo per Source System. For high data volume PCo can also run on the same machine Multiple agent instances per data source External Data Source(s) 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 22

23 Plant Connectivity: Example of System Landscape (PCo/MII/ERP) Corporate Data Source 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 23

24 Plant Connectivity: Example of System Landscape (PCo/MII/ERP) Data Source 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 24

25 Plant Information Catalogue Map a Facility Hierarchy Catalogue (Maintenance) to Process Variables (Tags) 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 25

26 SAP MII Workbench Business Logic Services 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 26

27 Real-Time Dashboarding & Analytics» A simplified browser(html5) based design tool for dashboard creation by consuming different objects via drag & drop.» Provides WYSIWYG based design» Form based reporting dashboard using UI elements.» Source code generation for the designed dashboard and possibility to extend through custom coding using script assistance» Integrating tag value changes directly to browser using web socket interface or through catalogue query template» Comprehensive tool usable for a business user and IT developer» Reduce the time required for dashboard creation» Dashboard accessibility from mobile devices 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 27

28 Process / Asset Visibility and Performance (Virtualization) 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 28

29 Process / Asset Visibility and Performance (Virtualization) Environment: UI Enhancements 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 29

30 SAP Overall Equipment Effectiveness (OEE) Definition Overall Equipment Effectiveness quantifies how well a manufacturing unit performs relative to its designed capacity, during the periods when it is scheduled to run. Motivation»Combines plant performance with business context»combines quantitative performance measures with goals»facilitates corrective action at the plant level and across plants»enables improvements across the enterprise including supply chain, sustainability and financial Value»Real-time visibility to plant performance and ability to compare performance across assets and plants leads directly to reduced manufacturing costs. Improved Return on Assets Improved Costs of Goods Sold Improved Resource Utilization Plant A Plant B Plant C 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 30 SAP ERP SAP HANA Top Floor Shop Floor

31 SAP MPM - Configurable dashboard configurations Role based and Production Line Specific» Dashboard panels are configurable Different panel contains different information» Information in each Panel is configurable through Activity Assignment» Every dashboard is role and Production line specific Line Manager and Operator can have different type of dashboard» Dashboard can be configured once and copied or exported» Operator can work on the Worker UI to have all his IT related work from the same console Productivity will increase» The buttons at the bottom of the dashboard are also configurable Any custom developed UI can also be accessed from the dashboard» The whole of the dashboard design uses responsive libraries which helps fitting into different sized monitors and devices» Configurable Header area customer specific logos and icons for the buttons below ( this feature under development and not yet released) 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 31

32 SAP MPM and ECC Integration delivered as standard content SAP Plant Hierarchy Production Order Enterprise Resource Planning Plant Hierarchy Production Planning Reason Code Material Management Process Order Work Center Material Shift Definition Data Collection Element Floc and Equipment Mapping Plant Reason code Custom SAP MPM Execution Manage Orders Manage Downtime Performance Analysis Raw Material Consumption Data Collection Production Yield Confirmation Production Scrap Confirmation Production Rework Confirmation Component Goods Movement Custom 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 32

33 Line MII OEE MII or HANA ERP SAP MPM Scenario Coverage Standard and custom possibilities Manual / Semi-automatic / Automatic Create/Release Orders Confirm Order Analyze, Identify and Improve Pool Order Check Staging Start Order Report Production Report Consumption Collect Data Review/Confirm Order Schedule downtime Report Events Assign Reasons Maintenance Notifications Review Shift Shift Handover Idle Start up Ramp up Processing Ramp down Shut down Idle 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 33

34 Quality Engine - Enabling Quality Active Monitoring Data can come from any number of source and combined on the fly, including from the user directly. ERP SCM PLM PLAN MAKE DELIVER Manufacturing Integration & Intelligence Business Logic Services Visualization Quality Engine KPIs / Metrics / Alerts Data Services INTEGRATION Composition Environment Plant Connectivity 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 34

35 Limit Chart Ability to show quality data without calculation overhead 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 35

36 SPC Chart Ability to define custom labels for different Alarms SPC Chart Limit Texts Purpose: Provide the ability to label alarming points Benefit: Highlight out of range points and reason why for the operator 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 36

37 Statistical Control (SPC / SQC) and Pareto Analysis 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 37

38 Manufacturing Integration and Intelligence Alert Framework ERP SCM PLM PLAN MAKE DELIVER INTEGRATION Alert Services Modelist View Alerts and detail Change status of Alert Delete the Alert Forward the Alert Alert Clean up Create / Edit / Delete rule Enable / Disable rule Run Clean up rule Alert Watch List Severity Status Follow up actions Container Info Forward Alert Delete Alert ALERT FRAMEWORK Out-of-box Define Alert Configure Alert Consume Alert Alert Services Alert Watch List Alert Maintenance Define Alert Define Alert in MII Workbench Short text/ long text / Severity Follow up actions / Container Properties Delivery transaction Role Mapping Raise Alert Raise Alert Action Block Severity Follow up actions / Container Properties Raise Always Manufacturing Integration & Intelligence Business Logic Services Visualization Quality Engine KPIs / Metrics / Alerts Data Services Plant Connectivity Composition Environment 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 38

39 SAP Manufacturing Integration and Intelligence Operational Visibility SSCE Alert Integration Enhancement Feature» Enhanced support for Alerts in SSCE dashboard» Ability to change the status of the alert, forward the alert, add comments etc. Benefit» Out of box integration to show alerts on the dashboard.» No coding required for brining this enhanced Alert capability SAP SE or an SAP affiliate company. All rights reserved. Internal 39

40 Alert Framework» Alerts and notifications are commonly used objects in manufacturing operations» Alerts are typically needed to inform the user about problems/errors, or exceptions that occur during production» In prior SAP MII versions, there is no out-of-the box solution where user can define, configure and consume alerts. They had to be developed using existing MII content mechanisms (i.e., BLS transactions)» SAP MII 14.0 delivers an Alert Framework as an out-of-box feature and new content object 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 40

41 SAP MII on HANA DataBase» Run SAP MII on NW 7.40 stack with HANA as underlying database» High performing In-Memory Analytics for large amount of Data ( Big Data )» Enables near real time analysis of shop floor data to identify preventive actions, including self-service composition» Enhanced performance for MDO, KPI, Plant information Catalogue, OEE scenarios» Simplifies the overall stack for customers by reducing the maintenance cost of non-hana DB» New insights into the shop floor based on trends/ prediction with HANA capabilities» Ability to manage large volumes and multiple types of data provides ability to develop, train and utilize predictive techniques (e.g., regression and heuristic) for forward looking analysis 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 41

42 SAP Manufacturing Integration and Intelligence 15.1 Continuous improvements ODATA Action Features» ODATA Action block to call REST API along with support for NW Gateway services Benefits» Enhance the integration capability of SAP MII to call ODATA services.» Simplifies the integration with ECC gateway services.» Enables delivery of Fiori based manufacturing applications 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 42

43 Plant based reporting using SAP Lumira Lumira plug-in for OEE reporting with local MII data Features:» SAP pre-delivered plug-in for Lumira to enable MII based reporting» SAP pre-delivered data extraction from MII for Lumira consumption» Steps: - Download Lumira Plugin - Install the Plug-in on Lumira 1.25 or higher - Configure the path to metadata - Start Analyzing Data in Lumira 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 43

44 Thank you Contact information: Carlos Portillo EMEA Center of Excellence LoB Manufacturing & Operational Excellence SAP SE or an SAP affiliate company. All rights reserved.