PROMISE. Manufuture Product Lifecycle Management and Information Tracking using Smart Embedded Systems. Bjørn Moseng SINTEF

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1 Manufuture 2008 PROMISE Product Lifecycle Management and Information Tracking using Smart Embedded Systems Bjørn Moseng SINTEF PROMISE MANUFUTURE 2008 November

2 Communicate with your product? Design Manufacturing BOL Use Maintenance MOL Where and when is my car produced? What are the specifications of the engine? Which parts can be repaired or substituted? How to improve the car by adding new functions? etc BOL BOL B BOL B What has happened with my car before I bought B it? Which parts have been repaired and when? When do I have to change/repair my brakes? How to reduce service/maintenance cost of my car? etc Reuse Recycling EOL EOL What is the residual value of my car? Is this component worth remanufacturing? How to handle different parts when recycling. Which components contain hazardous materials? etc PROMISE MANUFUTURE 2008 November

3 Product Lifecycle Management Design Design Manufacturing Manufacturing Use Use Maintenance Maintenance Return Return Discard Discard BOL BOL MOL Data Data retrieval retrieval Analysis Analysis and and transformation transformation EOL EOL Value Value creation creation for for customers customers and and business business Data - information Information - knowledge PROMISE MANUFUTURE 2008 November

4 PROMISE delivers a new generation of PLM system that uses smart embedded IT systems allows the seamless flow and transformation of data and information to knowledge which allow all actors in a product s lifecycle to manage and control product information at any moment of its lifecycle at any place in the world PROMISE MANUFUTURE 2008 November

5 Many stakeholders need to cooperate Recycling Spare parts supplier Design supplier Financial Information Test & Eval. Information QA Information System supplier Adapted from PLM Systems Module supplier Training Information Sales Information Components supplier Supplier Information Service PROMISE MANUFUTURE 2008 November

6 PROMISE provides visibility and closes the loop PROMISE MANUFUTURE 2008 November

7 What is PROMISE? Innovation Closing information gap Improving environment Systems Systems & infrastructure infrastructure Information Information flow flow models models Capture Capture and and manage manage product product lifecycle lifecycle information information Improve Improve decisions decisions using using this this information information Business Business models models PROMISE MANUFUTURE 2008 November

8 What is PROMISE? Innovation Closing information gap Improving environment Technologies PEID - Product Embedded Information Device DSS - Decision support systems PDKM - Product Data Knowledge Management PMI - Middleware Business Processes Applications Middleware PEID Design/ Design for X Production PEID Management Adaptive Production Decision Support Read/ Write RFID Predictive Preventive Tracking & Effective MaintenanceDecommissioning Tracing Recycling Dispatching Product Data and Knowledge Management Notifications Embedded Systems Semantic enrichment Products PROMISE MANUFUTURE 2008 November

9 What is PROMISE? Innovation Closing information gap Improving environment Technologies PEID - Product Embedded Information Device DSS - Decision support systems PDKM - Product Data Knowledge Management Middleware Demonstrators 10 application areas PROMISE MANUFUTURE 2008 November

10 What is PROMISE? Innovation Closing information gap Improving environment Technologies PEID - Product Embedded Information Device DSS - Decision support systems PDKM - Product Data Knowledge Management Middleware Demonstrators Ten application areas Business opportunities Business plans Standards PROMISE MANUFUTURE 2008 November

11 Closed loop PLM - concept PEID -Knowledge agent -DFX agent -Sensors -Tags -Memory -Data Product Data PLM Server Manufacturer s Product data DB Info Data Info Advice Info Info request PLM agent (reader with antenna) -Diagnosis -Decision making PROMISE MANUFUTURE 2008 November

12 How does it work? Barcode Technologies DC DC PEID:4 ERP, WMS or other PMI-enabled PLM system DSS PMI External network or system DC DC PROMISE Data Services PDKM UPnP ECP RFID Technologies PDKM/DSS PROMISE MANUFUTURE 2008 November

13 Simplified architecture model PDKM/DSS Data Services (middleware) PEID ` Hardware PROMISE MANUFUTURE 2008 November

14 PROMISE architecture Business Processes Design/ Design for X Production Adaptive Production Preventive Tracking & Effective MaintenanceDecommissioning Tracing Recycling Applications Decision Making Knowledge Management Analytics Middleware PEID Management Semantic enrichment Dispatching Notifications Read/Write PEID RFID Embedded Systems Products PROMISE MANUFUTURE 2008 November

15 Architecture and Standards PROMISE Architecture User requirements drawn from 10 different industrial applications Applications cover the complete product lifecycle and across different industrial sectors Specifications defined for each interface and component of the architecture PROMISE Standards Standard for product data representation Standard for product data exchange PROMISE MANUFUTURE 2008 November

16 DSS - Modular decision model base architecture PROMISE MANUFUTURE 2008 November

17 Application areas PROMISE MANUFUTURE 2008 November

18 PROMISE applications Demonstrators Main focus Partner Information management for A1: Monitoring End of Life Vehicles EOL CRF A2: Heavy load vehicle decommissioning EOL CATERPILLAR A3: Tracking and tracing of products for recycling EOL BIBA/INDYON A4: Predictive maintenance for trucks MOL CRF A5: Heavy vehicle lifespan estimation MOL CATERPILLAR A6: Predictive maintenance for machine tools MOL FIDIA A8: EEE MOL INDESIT A9: Telecom equipment MOL INTRACOM A10: Design for X BOL BT-LOC A11: Adaptive Production BOL POLIMI PROMISE MANUFUTURE 2008 November

19 End of Life Vehicles Clutch breakdowns CENTRO RICERCHE FIAT Substitution at garage PEID inform ECU On Board Diary (inside ECU) ECU recognises the substitution has been done and update data on clutch PROMISE MANUFUTURE 2008 November

20 End of Life Vehicles EOL PEID PROMISE Middleware PDKM/DSS On-board computer At EOL CENTRO RICERCHE FIAT Accessing PDKM/DSS, updating spare part database DSS Result Residual Value PC / PDA Alternator Suspension Steering Starting Engine Inj. Pump Clutch Battery Gearbox Engine Catalyst silencer Air Cond. Compress. Dismantler Decision making (reuse / recycle / remanufacture) by considering all relevant information List of components (RU / RC / RM) PROMISE MANUFUTURE 2008 November

21 Predictive maintenance of machine tools MOL PROMISE MANUFUTURE 2008 November

22 DANOBAT MAR Predictive maintenance of machine tools MOL During MT working life periodical automated tests are performed Results analysis MT is not working correctly DSS Parameters adjustment If there is a warning or an alarm Predictive Maintenance avoids sudden interruptions and unexpected failures Focused Maintenance Action Cost evaluation of maintenance action DSS / PDKM MW customer transfers remotely test data to Fidia Service Dept. FIDIA Engineers PROMISE MANUFUTURE 2008 November

23 EEE white goods MOL Electric Loads Sensors User Interface PEID Proxy Device (Smart Adapter) DC Middleware Refrigerator Mainboard Outlet (230 Vac) Ultra Low Cost Power-line Communication (through the refrigerator power chord) Wireless Link Short Communication PROMISE MANUFUTURE 2008 November

24 Design for X BOL Engineering Supply Mgt / Supplier Manufacturing Service PDKM Environment Management of DfX knowledge Application-specific presentation of DfX knowledge Scope of Scenario DfX Transformer Aggregation of field information Transformation into appropriate DfX knowledge Management of baseline-oriented configurations (as offered, as designed, as built, as maintained Decision Support System Supporting the transformation of field information into knowledge Deriving of actions Field Info Database (Captured by CM / CBM, FRACAS, Service and/or Product-Embedded Devices) Other Info Sources (PDM, Databases, Standards & Regulations, etc) Field Data PROMISE MANUFUTURE 2008 November

25 Innovations Systems Systems & infrastructure infrastructure Information Information flow flow models models Capture Capture and and manage manage product product lifecycle lifecycle information information Improve Improve decisions decisions using using this this information information Business Business models models PROMISE MANUFUTURE 2008 November

26 Business model Vision and strategy Schedule Research & development Business model Business plan Implementation - Value preposition What Architecture of value creation How Revenue Model Who how much for whom Business potential - Product development -Market - Agreements -Other and result Marketing effort Market evaluation PROMISE MANUFUTURE 2008 November

27 Exploitation planning Report Quantification and decisions BEEM Cost Benefit Implementation/ realisation Report Report PROMISE MANUFUTURE 2008 November

28 PROMISE training modules Course 1: PROMISE Technologies at System level 2: PROMISE DSS Technology 3: PROMISE PDKM Technology 4: PROMISE PEID Technology 5: PROMISE Middleware Technology 1: Business course on whole lifecycle 2: Business course on BOL Phase 3: Business course on MOL Phase 4: Business course on EOL Phase Number of modules Delivery mechanism Video, power point Self study exercises, power point Face to face lecturing, power point, exercises Face to face lecturing, power point, exercises, text Text, forum Text, power point, video Text, power point Forum, text, exercises Text, power point, demonstrator simulation PROMISE MANUFUTURE 2008 November

29 Architecture series - documentation Available Volume 1: Architecture overview Volume 2: Architecture Reference: PROMISE Core PAC Interface Volume 3: Architecture Reference: PROMISE Messaging Interface (PMI) Volume 4: Architecture Reference: PROMISE PDKM System Object Model and Interfaces Volume 5: Architecture Reference: PROMISE Decision Support System (DSS) Planned Volume 6: Developer s Guide: PROMISE Product Embedded Information Device (PEID) Volume 7: Developer s Guide: PROMISE Data Services Volume 8: Developer s Guide: PROMISE Product Data and Knowledge Management (PDKM) Volume 9: Developer s Guide: PROMISE Decision Support System (DSS) PROMISE MANUFUTURE 2008 November

30 PROMISE figures Duration 42 months Total cost of EU project is 14,6 mill EU part sponsored by EU Commission (8 mill ) Europe - IMS co-operation research project Europe - Australia - Japan - USA - Korea PROMISE MANUFUTURE 2008 November

31 PROMISE partners (Europe) PROMISE MANUFUTURE 2008 November

32 IMS - PROMISE Collaboration of 34 Partners from 6 IMS Regions Requirements and Specifications CH EU ROK USA AUS DFX implementation Information Modeling, Architecture, Implementation Logistics/ Decision making PEID technology MOL/EOL implementation MOL implementation EOL implementation Prototypes and Demonstrators Japan Modeling and Simulation PROMISE MANUFUTURE 2008 November

33 For more information PROMISE MANUFUTURE 2008 November