PDT Europe 2016 Data Standards: A Strategic Lever for Boeing Commercial Airplanes Brian Chiesi, Boeing Commercial Airplanes

Transcription

1 PDT Europe 2016 Data Standards: A Strategic Lever for Boeing Commercial Airplanes Brian Chiesi, Boeing Commercial Airplanes The statements contained herein are based on good faith assumptions are to be used for general information purposes only. These statements do not constitute an offer, promise, warranty or guarantee of performance. Copyright 2015 Boeing. All rights reserved. 1

2 Agenda 1: Introduction to Boeing 2: PLM Situation at Boeing 3: Future Architecture 4: Opportunity of Standards 5: Boeing Position Statement Copyright 2015 Boeing. All rights reserved. 2

3 Agenda 1: Introduction to Boeing 2: PLM Situation at Boeing 3: Future Architecture 4: Opportunity of Standards 5: Boeing Position Statement Copyright 2015 Boeing. All rights reserved. 3

4 History The first 100 years A heritage that mirrors the history of flight Copyright 2015 Boeing. All rights reserved. 4

5 Copyright 2015 Boeing. All rights reserved. 5

6 Copyright 2015 Boeing. All rights reserved. 6

7 Boeing Commercial Airplanes Rich History with a Strong Lineup for 2 nd Century , MAX ER Copyright 2015 Boeing. All rights reserved. 7

8 Production at Scale Parts / Airplane Volume in Millions / Year 767, 3,100, , 394, , 191, 20% 787, 2,300, , 3,000, , 262, 27% B 747, 10,000,000 Deliveries Parts 747, 190, 20% 777, 297, 31% 767, 18.6, 2% 8.7 Billion Records in ERP 2014 Manufacturing Data Copyright 2015 Boeing. All rights reserved. 8

9 Agenda 1: Introduction to Boeing 2: PLM Situation at Boeing 3: Future Architecture 4: Opportunity of Standards 5: Boeing Position Statement Copyright 2015 Boeing. All rights reserved. 9

10 PLM Evolution at Boeing Commercial Airplanes Now Now Design 2D Drawings 3D Model + 2D Drawings 3D Model Based Definition Change Paper Textual based, Boeing built Textual based, Boeing built Validation Physical Mockup Spatial Pre Assembly Spatial, Functional, Build & Support Pre-assembly Bill of Material Paper / Forms on Mainframe Teamcenter Enterprise + Specialty PDMs ENOVIA LCA / Teamcenter Enterprise + Specialty PDMs Configuration Explicit airplane effectivity Option driven quantity based Option driven instance based Applications Boeing Computing Services Customized COTS + Boeing IT Customized COTS + Boeing IT Technology Mainframe Unix + Windows, Thick & Thin Windows, Thick & Thin Copyright 2015 Boeing. All rights reserved. 10

11 As-Is Architecture A System of Systems at incredible scale Comprised of ~ 2,500 Applications On ~5,000 Servers Affected by ~ 900 changes annually Impacting ~ 40,000 Users With ~ 12 copies of the data And maintaining ~ 9.1 PB of data Across 7 Countries Copyright 2015 Boeing. All rights reserved. 11

12 Data Replication: An Increasing Burden 12 copies when 2 or 3 will do Copyright 2015 Boeing. All rights reserved. 12

13 Agenda 1: Introduction to Boeing 2: PLM Situation at Boeing 3: Future Architecture 4: Opportunity of Standards 5: Boeing Position Statement Copyright 2015 Boeing. All rights reserved. 13

14 Technology Convergence Our Challenge SMAC (Social, Mobile, Analytics, Cloud) Automation Robotics Miniaturization Sensors IoT 737 Max 777X??? Architect a system that enables rapid technology insertion Copyright 2015 Boeing. All rights reserved. 14

15 Future Architecture Solution Concept Key Requirements Smart User Interface Information Centric Obsolescence resilient Analytics Driven Incrementally Deployed Standards Compliant Globally Available Technology enabling Copyright 2015 Boeing. All rights reserved. 15

16 Agenda 1: Introduction to Boeing 2: PLM Situation at Boeing 3: Future Architecture 4: Opportunity of Standards 5: Boeing Position Statement Copyright 2015 Boeing. All rights reserved. 16

17 Product Lifecycle Management An opportunity space for standards Product Lifecycle Management High-Definition User Experience Visualization Traceability, Verification and Configuration Mgt. Workflow Product Line Engineering Factory of the Future Systems Architecture & Modeling Mechanical Design & Performance Validation Additive Manufacturing & Robotics Requirements Functional Schematic Design Electrical Circuit Design Logical ALM Behavioral Modeling Comm Architecture Traceability & Build Requirements Functional Logical Systems Engineering Electrical Circuit Design Schematic Design ECAD Thermal Modeler FEA Interface CAE Analysis 3D Search Spatial Grouping Next Gen Design Engineering Optimization Reporting & Analytics Simulation Data Mgmt Mech Systems Electrical Systems Config Mgmt EBOM Technical Documents CDRL/SDRL MRO Mfg. BOM Mfg Planning Bill of Process Planning Multi-CAD Interface MCAD Parametric Synchronous Factory Simulation Human Simulation 3D Plant Layout Mfg. Simulation Composites Design & Mfg. Discrete Mfg Mfg Execution & Intelligence Factory Automation Mfg Diagnostics Mfg Operation Mgmt Mfg Quality MES CNC Applications Factory Automation Factory IT Physical Factory Operations Software & Hardware Modeling Simulation Lifecycle Management Reporting & Analytics Master Data Management Data Interoperability Standards Copyright 2015 Boeing. All rights reserved. 17

18 Standards A Study in Challenge > 200 Standards Exist; ~20 High Importance Segment duplicity dilutes value Alignment spawns velocity Companies pull, vendors deliver Copyright 2015 Boeing. All rights reserved. 18

19 The Value of Standards One example illustrating the opportunity Minimize customized applications and maximize COTS capabilities Break the obsolescence cycle Minimize cost of integration and data migration Enable future technologies Copyright 2015 Boeing. All rights reserved. 19

20 Agenda 1: Introduction to Boeing 2: PLM Situation at Boeing 3: Future Architecture 4: Opportunity of Standards 5: Boeing Position Statement Copyright 2015 Boeing. All rights reserved. 20

21 Position Statement Single set of interoperable standards Fully open Minimum redundancy Support harmonization Become a contractual requirement Adopt interim standards to fill gaps Lead development and adoption Copyright 2015 Boeing. All rights reserved. 21

22 Aerospace & Defense PLM Action Group Charter members Copyright 2015 Boeing. All rights reserved. 22

23 Copyright 2015 Boeing. All rights reserved. 23

24 Future Architecture Solution Concept Services as a foundation Customer Change Authority Change Context Effectivity & Applicability Build Plan Net Change Release & In-Work Data Configuration Hub Service Backbone Supply Chain Regulatory Industry Standard Interfaces Innovate with velocity while maintaining continuity Virtual Data Warehouse Analytics System Engineering PLM Manufacturing Planning ERP MOM COTS & APP foundation Industry Best Practices SaaS, Cloud, Mobile Factory Floor Copyright 2015 Boeing. All rights reserved. 24

25 External communication using a HUB Suppliers Suppliers and partners part of the development process Management Supplier 2 Supplier 1 Local Manufacting Local Manufacturing Product Managers Operations Managers Engineers Company boundary Local Service Provider Service Professionals ERP PLM HUB Service Portal Customer Care PDM Local Service Provider In-house engineering systems Others C O P Y R I G H T E U R O S T E P G R O U P

26 High Impact Standards Landscape High impact standards mapped into the product lifecycle Plan Define Build Service Strategy/Program/Cost Management/Sustainability Virtual Product PLM Portfolio/ Requirement Management ReqIF, SysML Enterprise PDM PLCS(AP239) Early PDM Digital Mfg - JT, PRC/U3D, ISA-95,AP238, QIF Operations and Field Service SX000i Sourcing - OAGIS Data Exchange STEP standards (AP209,210,242) Data Archival EN9300 (LOTAR) Simulation & FMI/FMU, Modelica, MoSSEC, AP209 Systems Modeling SysML, UML, AADL, MARTE, UPDM, AP233 High Impact Standard Related standard Integration OLSC, FMI/FMU Copyright 2016 by CIMdata, Inc. 26

27 Aerospace & Defense PLM Action Group Mission An association of aerospace & defense companies within CIMdata s globally recognized PLM Community Program, which functions as a PLM advocacy group to: Set the direction for the aerospace & defense industry on PLM-related topics that matter to members Promote common industry PLM processes and practices Define requirements for common interest PLM-related capabilities Communicate with a unified voice to PLM solution providers Sponsor collaborative PLM research on member-prioritized industry and technology topics Copyright 2015 by CIMdata, Inc. 27