GE Intelligent Platforms Enabling a truly connected world

Size: px
Start display at page:

Download "GE Intelligent Platforms Enabling a truly connected world"

Transcription

1 GE Intelligent Platforms Enabling a truly connected world Ensuring Food Safety: Safeguarding Processes & Quality within Your Supply Chain Jeff Bartoletti Business Leader, Manufacturing Food Safety

2 Our Mission We combine expertise in embedded electronics, process control and software to redefine what s possible in manufacturing Empowering digital natives with tools that enable new levels of productivity Connecting equipment and big data on the Industrial Internet for better, faster answers with high performance solutions for a connected world

3 Who We Are 25 years experience in F&B / CPG Industry Dedicated consumer industry experts Partners of GMA, PMMI & AIOE 25 of the top 30 global F&B / CPG manufacturers are our customers Worked with peers in the industry to develop the Operational Excellence Journey

4 Discontent is the First Necessity of Progress - Thomas A. Edison Thomas Alva Edison American inventor and businessman

5 The Opportunity to Achieve Progress From Disconnected Islands of Data to Connected Communities of Information

6 Manufacturing Data Quality/ Safety Manufacturing Continuous Improvement

7 Structure Design Structure based on Standards Normalize the data Define reference & specification data once Define what your system of record must hold Define the events or cycles that will trigger creation of package of data

8 Overcoming the Costs

9 Leveraging Existing Data Sources Ingredient and wastewater characteristics Raw material quality data from COA or testing done at receiving Lab data test results captured directly from instruments, or manually entered Existing PLC and HMI systems provide high volumes of process data Results of line side testing can be directly captured, speeding analysis and response 9

10 Open & Layered Architecture Service Oriented Architecture (SOA) Software enabling Virtual ISA-95 or ISA-88 based data models Eliminate develop of multiple integration points Source applications remain the system of record

11 CONNECTED Communities of Information Enabling Action

12 Safeguarding Process Consolidated Alarming

13 Safeguarding Process Exception Management Alarm conditions/specification violations trigger escalation/correction Able to integrate with varied source systems HMI, LIMS, SPC SOP and Corrective actions can be modeled on one or both of: Products Processes

14 Safeguarding Quality Lot/Order views supporting batch release Supplier/Material performance analysis

15 No Customer Rejects 15

16 Progress in Action Safeguarding Processes & Quality within the Supply Chain

17 Food Manufacturer Safeguards Processes & Quality CHALLENGES Manual in-process quality testing Manual HACCP processes Lost profitability due to re-work FINANCIAL and OPERATIONAL RESULTS Integrate systems of suppliers & retailers to validate & send C of A electronically Track tested ingredients & process parameters at each process step Easily and quickly access data for audit and compliance reporting Reduced quality systems from 5 to 2 Reduced cost of holding goods by 10% Decreased re-work by 20% Open & layered technology Safeguards Quality

18 Baked Goods Manufacturer Safeguards Processes CHALLENGES Batch-to-Batch variation Inconsistent process execution High level of waste FINANCIAL and OPERATIONAL RESULTS Enhanced end-to-end traceability of ingredients, process conditions & quality data Operators making better decision in real-time Waste Reduction Ingredient inventory accuracy & management shift leaders are very enthusiastic about the solution. They see less waste & new workers are being trained faster, ensuring the expertise of seasoned operators is captured. Production Manager

19 Be Discontent Go Make Progress today!

20 Monday September 23 2:30-3:00PM: Track and Trace: Improve Food Safety by Leveraging Raw Material Intelligence Katie Moore Tuesday September 24 12:30-1:00PM: Ensuring Operators Consistently Comply to HACCP Requirements Using Digital Work Processes Katie Moore Wednesday September 23 9:45-10:15AM: Ensuring Food Safety by Safeguarding Processes and Quality within Your Supply Chain Jeff Bartoletti

21 Monday September 23 1:00-1:30PM: The New Age of the Industrial Internet Barry Lynch Tuesday September 24 2:00-2:30PM: Leveraging Industrial Big Data Brian Courtney Wednesday September 25 11:00-11:30AM: Improving Food Safety Katie Moore

22 GE Intelligent Platforms delivers high-performance solutions for a CONNECTED WORLD Join us in Chicago on Tuesday, October 15 to imagine the possibilities of connection