SIKA SOLUTIONS FOR MANUFACTURING FACILITIES

Transcription

1 SIKA SOLUTIONS FOR MANUFACTURING FACILITIES

2 TABLE OF CONTENTS: Sika technologies for durable concrete Sika technologies for effective long term protection Tobacco Manufacturing Facility Primary and Secondary Division Dry Production Area Wet Production Area Logistics,Storage and Package Area Food and Dairy Industry Industrial Floors for Process/ Production Areas Wall Coatings for Process/ Production/Packaging Areas Industrial Floors for Storage and Packaging Areas ( Raw Materials and Finished Goods) Paper Industry Sika System Solutions for Paper Industry Floors ( Pulp Mill, Bleacher Area,Chemical Recovery Area, Paper Machines, Aisles and Warehouses, Paper Mills) SIKA BROCHURE 2

3 Sika solutions for durable and watertight roofing and re-roofing applications Tobacco/Paper/Food/Dairy /Personal Care Printing And Packaging Liquid Applied Membranes - Lam Technologies Polymeric Sheet Membranes For Industrial Roofing Why Sika Roofing Systems For Metal Decks? Why Sika Systems For Solar Roofs? Roofing Durability Reckoner Sika Solutions for Waterproofing Waterproofing of Process Water Storages Water Barriers For Underground Structures Waterproofing of Wet Rooms Sika solutions for joints Sika technologies for structural strengthening, structural bonding and grouting How does Sika contribute to sustainable construction 27 SIKA BROCHURE 3

4 SIKA BROCHURE 4 SIKA TECHNOLOGIES FOR DURABLE CONCRETE

5 Manufacturing facilities of tobacco, paper, food & dairy, and printing and packaging are predominantly built with reinforced concrete, to provide the necessary strength to support all the processes involved. Demands from Concrete in different manufacturing facilities Durability Minimum Permeability Minimum water absorption Resistance to chloride and sulphate attack Workability with no segregation Effective Placement Less Shrinkage Sika provides the widest range of concrete admixtures and additives to help ensure that concrete can meet the demands placed upon it for efficient placing and finishing, while achieving the desired performance and durability for all parts of the structures. Typical Applications Sika Solutions Special Performance Water Reducing Admixtures Sika ViscoCrete range SikaPlast range Sikament range Highly Efficient ultra plasticisers and super plasticisers for high grade concrete Super Plasticising with extended workability Super plasticisers with a wide range of applications Set Controlling Admixtures Sika Retarder Strong retardation effect, set retardation >24hrs if possible SikaRapid range High early age strength Workability Improving Admixtures Sika Pump Improvement in pumping and placing of concrete Sika Stabilizer Durability Enhancing Admixtures Sika Control Reducing concrete plastic shrinkage by up to 40%. Essentials to Improve the Quality of Concrete Sika WT range SikaAer range SikaFume range Sika Separol range Sika Antisol range Water resisting concrete admixture Air entrainers to improve workability and frost resistance Additive for significant improvement in strength and durability. De-moulding agents for quality concrete surfaces Curing compounds to prevent excessive evaporation and improve the quality of the concrete surface SIKA BROCHURE 5

6 SIKA BROCHURE 6 SIKA TECHNOLOGIES FOR EFFECTIVE AND LONG TERM FLOOR PROTECTION

7 Sika for over the past 40 years has been producing the widest range of flooring systems and protective wall coatings for all types of production areas across manufacturing industries for both new construction and refurbishment projects. TOBACCO MANUFACTURING FACILITY: Primary and Secondary Manufacturing Division: Dry Production Areas: Biggest Challenges for Flooring Systems in Dry Production Areas: Heavy Wear and Tear Abrasion and Impact Thermal Shock Dust free Surface Easy Maintenance The Sika systems designed for these areas are predominantly based on cement and epoxy resin technologies i.e. Sikafloor Systems. Systems to meet these challenges and ensure the floors withstand the demanding daily rigors. Typical Applications Sika Solutions Special Performance Flooring for Dry Production Areas Sikafloor 264/Sikafloor 261 HS Sealing of Floor Joints Sikaflex PRO-3F Epoxy resin based, hard wearing surfaces with high abrasion and impact resistance, good chemical resistance. High performance, 1-component sealant based on Sika s i-cure technology for movement joints in floors with very good movement capability, excellent mechanical and chemical resistance, bubble-free curing. SIKA BROCHURE 7

8 Sikafloor systems for dry production areas are tested according to many different H&S standards including the highly demanding German AgBB Standards for low emission. Wet Production Areas Biggest Challenges for Flooring Systems in Wet Production Areas: Resistance to Anticipated Water Long Term Durability Extreme Chemical Exposure High Abrasion, Wear and Impact Resistance Withstand Fork lift traffic movement Moisture Tolerance Dense and impervious to facilitate cleaning and maintenance of hygiene standards The Sikafloor Range especially the Sikafloor PurCem range, which is based on PU resin and cement combinations are designed to perform under the most demanding exposure and service environments, and to meet all of these requirements. Any downtime in production can be very expensive in new constructions as well as refurbishment projects. It is therefore always essential to finish all the flooring work within the shortest possible time, without compromising performance and durability. Using the fast curing Sikafloor Pronto systems for floor maintenance and refurbishment downtime can be reduced to a minimum thereby reducing loss of revenue manifold. Sikafloor systems also guarantee various degrees of slip resistance and surfaces that are easy to clean. Typical Applications Sika Solutions Special Performance Flooring for Wet Process Areas Flooring for Extreme Exposure Sikafloor PurCem Sikafloor Pronto High performance polyurethane modified cementitious products with high mechanical, thermal and very good chemical resistance, fast curing surface profiles and designs to meet specific requirements. Fast curing polyurethane resin modified cement screeds, with good abrasion and chemical resistance and hygienic surfaces Note: The use of the above technologies makes the floor easily cleanabale, free from undulations, depressions and protrusions thus preventing the accumulations of tobacco leaf/stem which can lead to contamination which is against the norms of Food Safety Standards Authority of India. Logistics, Storage and Packaging Areas: Logistics and storage areas in manufacturing facilities include raw materials and finished goods warehouses,together with their associated receiving and dispatch areas, plus the loading bays and ramps etc. Requirements of the floor: Withstand heavy fork lift movement and pallet truck trafiic Dust Free Easily Cleanable in the event of any spills or breakages Anti Slip/Skid properties SIKA BROCHURE 8

9 The existing floors can always be treated with our Sikafloor PurCem range to meet the above mentioned requirements. Durable Solutions for new concrete floors in logistics and storage areas, to form a sound load bearing, monolithic floor with high abrasion resistance properties include non metallic dry shake hardeners i.e. Sika Chapdur followed by the most suitable Sikafloor CureHard liquid concrete surface hardener, or Sikafloor Proseal curing and surface sealing solution. Additionally, Sika EpoCem technology can also be used on prepared relatively new Green, or damp existing concrete floor surfaces, as a temporary moisture barrier in order to reduce waiting time for the subsequent vapour tight floor topping system. For logistics and storage areas with higher aesthetic requirements,- or those that also provide display areas, Sikafloor - Deco Floor systems, among others, -are useful solutions. Their surface finishes can be adjusted from smooth to highly slip resistant and almost unlimited colour possibilities allowing highly individual, creative floor designs. Typical Applications Sika Solutions Special Performance Flooring for Logistics /Storage/ Sikafloor dry shake range Tough monolithic finishes for concrete floors, Packaging Areas (New Floors) Sika Chapdur durable, very good abrasion resistance, very good impact resistance. Sikafloor EpoCem 3-part cement and epoxy combination for floor levelling and sealing screeds, provides frost and de-icing salt resistance, good chemical resistance. Reduces waiting time to overcoat Green or damp concrete with water and vapour tight resin coatings and screeds, eliminating blistering in the finish. Sikafloor -264 Sika -Deco Floor series Epoxy resin based, slip resistant wearing surfaces with high abrasion and impact resistance,good chemical resistance Decorative, a high degree of slip resistance is possible even when wet, low VOC emissions for a healthy anti-allergy working environment. Note: The use of above solutions makes the floor completely dust free and ready for high abrasion and impact SIKA BROCHURE 9

10 FOOD AND DAIRY INDUSTRY Industrial Flooring Systems for Production or Process Areas Biggest Challenges for Flooring Systems in Dry Production Areas: Heavy Wear and Tear Abrasion and Impact Thermal Shock Dust free Surface Easy Maintainance Fork Lift Movements Biggest Challenges for Flooring Systems in Wet Production Areas: Resistant to Anticipated Water Long term Durability Extreme Chemical Exposure High Abrasion, Wear and Impact Resistant Withstand Fork lift traffic movement Moisture Tolerant Dense and impervious to facilitate cleaning and maintenance of hygiene standards The Sika systems designed for these areas are predominantly based on cement and epoxy resin technologies i.e Sikafloor Systems to meet these challenges and ensure the floors withstand the daily rigors associated with the processing activities. Typical Applications Sika Solutions Special Performance Flooring for Dry Production Areas Sikafloor 264/ Sikafloor 261 HS Sikafloor 315 Epoxy resin based, hard wearing surfaces with high abrasion and impact resistance, good chemical resistance. Sikafloor 315 is a high solids, low VOC abrasion resistant, aliphatic polyurethane coating. It can be applied as a three part clear, or four part pigmented coating. Wear additive is included for increased abrasion resistance Flooring for Wet process Areas Sikafloor Purcem High performance polyurethane modified cementitious products, with high mechanical, thermal and very good chemical resistance,fast curing, surface profiles and designs to meet specific requirements. Sealing of floor Joints Sikaflex PRO-3F High performance 1-component sealant based on Sika s i-cure technology for movement joints in floors with very good movement capability,excellent mechanical and chemical resistance, bubble-free curing. Additional specific requirements for food and dairy in addition to the above discussed performance requirements are: Thermal shock Steam Cleaning for defined clean room conditions Anti Skid Easy to maintain Exposure to lactic acid (dairy) The desired performance for a food industry or a dairy industry floor can be effectively be met by Sika high performance Polyurethane Screeds i.esikafloor PurCem Range. Wall Coatings for Production/Process/ Packaging Areas The food and dairy industries where constant high humidity is present require Easily cleanable wall coatings Possess fungicidal and bactericidal properties to prevent the growth of mould and bacteria. Fully resistant to high pressure water jetting, detergents and other cleaning agents. To achieve their desired product quality, these manufacturing industries all need to manufacture under strict requirements with regards to VOC and AMC emissions (-Volatile Organic Compounds & Airborne Molecular Contaminants), together with strict controls on particle emissions and biological contamination Sikagard -PU UR (W) a water dispersed polyurethane coating is the best solution for these, as it combines good chemical and mechanical resistance and ease of cleaning. Note: This product has passed the Overall Migration Test as per USFDA and has been certified by the CFTRI i.e. Central Food Technological Research Institute. Typical Applications Sika Solutions Special Performance Wall coating for Clean Room and Requirements Sikagard -PU UR (W) Water Dispersed Polyurethane based protective Hygienic Requirements coating SIKA BROCHURE 10

11 Storage and Packaging Areas (Raw Materials and Finished goods) The existing floors can always be treated with our Sikafloor PurCem range to meet the below mentioned individual requirements. Requirements of the floor: Withstand heavy fork lift movement and pallet truck trafiic Dust Free Easily Cleanable in events of any spills or breakages Anti Slip/Skid properties Durable Solutions for new concrete floors in logistics and storage areas, to fom a sound load bearing, monolithic floor with high abrasion resistance properties include non metallic dry shake hardeners i.esikachapdur followed by the most suitable Sikafloor CureHard liquid concrete surface hardener, or Sikafloor Proseal curing and surface sealing solution. Additionally, Sika EpoCem technology can also be used on prepared relatively new green, or damp existing concrete floor surfaces, as a temporary moisture barrier in order to reduce waiting times for the subsequent vapour tight floor system followed by epoxy resin based toppings. C.PAPER AND PACKAGING INDUSTRY The idea of installing a protective coating over concrete floors in paper mills might at first seem extravagant, however, the shortcomings of concrete are frequently revealed under the stress of mill operations. For example, liquids, including strong chemicals, can easily penetrate porous concrete surfaces. Important Areas of a Paper Industry subjected or exposed to aggressive environment are: Pulp Mill: Spillage of chemicals, pulp and filtrate corrodes the floor. Bleacher Area: Floors are constantly wet, with standing pools of water. Chemical Recovery Area: Spillage of chemicals around liquor storage tanks, causticizers, and green and black liquor clarifiers.. Around paper machines: Wetness frequently leads to worker injuries due to slips and falls. Aisles and warehouses: Floors should not generate dust to keep finished goods clean, should withstand impact of the heavy weight of paper rolls and warehouse equipments. 1a. Durable Solutions for these floors of paper industry exposed to highly aggressive and chemical environment can only be the tough polyurethane screeds i.e. Sikafloor PurCem Range Note: These days, zero loss to the environment is the rule in many states, and any company that has a chemical spill can be forced to pay for the cleanup, a financial risk that cannot be ignored. It is far less expensive to prevent groundwater contamination than it is to remediate soil beneath a mill. Paper Mills Calendar Area and Rewinder Area Typical Applications Sika Solutions Special Performance Solutions for New floors (Non Aggressive environment) Sikafloor 264/ Sikafloor 261 HS Sikafloor 315 Sikafloor EpoCem Epoxy resin based, hard wearing surfaces with high abrasion and impact resistance, good chemical resistance. Sikafloor 315 is a high solids, low VOC abrasion resistant, aliphatic polyurethane coating. It can be applied as a three part clear, or four part pigmented coating. Wear additive is included for increased abrasion resistance 3-part cement and epoxy combination for floor levelling and sealing screeds, frost and de-icing salt resistant, good chemical resistance. Reduces waiting time to overcoat green or damp concrete with water and vapour tight resin coatings and screeds, eliminating blistering in the finish Solutions for Existing Floors and Aggressive Environment Sikafloor Purcem High performance polyurethane modified cementitious products, with high mechanical, thermal and very good chemical resistance,fast curing, surface profiles and designs to meet specific requirements. Sealing of floor Joints Sikaflex PRO-3F High performance 1-component sealant based on Sika s i-cure technology for movement joints in floors with very good movement capability,excellent mechanical and chemical resistance, bubble-free curing. SIKA BROCHURE 11

12 SIKA BROCHURE 12 Sika Solutions for Durable and Watertight Roofing and Re-roofing Applications

13 Tobacco/Paper/Food/Dairy /Personal Care Printing and Packaging A leaking roof is one of the most detrimental failures that can happen in manufacturing units. Water ingress is likely to damage the structure of the building. Water leaks may also cause the loss of raw materials or products. Malfunctioning of machinery and the destruction of technical equipment may extend the serious problems a leaking roof can cause. The long-term performance of a properly protected roof improves the durability of the building. At the same time, it secures the investment made into materials and assets. One of the most reliable LAM roo ng systems: Liquid applied, high end Polyurethane membrane Based in Moisture Triggered PU technology 5 + SIKALASTIC 0 PROVEN PERFORMANCE LAM TECHNOLOGIES FOR INDUSTRIAL ROOFING SikaRoof MTC PU technology is one of the most reliable liquid membrane system solution to address such applications in case of complex geometry, inverted roofs, lot of penetrations,renovation of old bitumen roofs. Salient Features! Incorporates a unique technology that allows the material to use atmospheric moisture to trigger the curing process. This means the waterproofing membranes are capable of curing in a wide range of conditions, like coastal areas. Unlike traditional moisture curing systems PUR Systems do not release CO2, which causes gassing (foaming). Rain resistant after 10 minutes of application! SIKA BROCHURE 13

14 LIQUID APPLIED MEMBRANES LAM TECHNOLOGIES Sikalastic -560 : Single component, cold applied, eco-friendly & economical liquid applied waterproofing membrane based on modified polyurethane. Sikalastic -560 is an unique waterproofing solutions in new construction and refurbishment projects. What is new? Single component WHITE PU membrane It conforms to ASTM C836 on tested properties relevant for roofing applications. High solar reflectance and a proven 10 year performance assurance, externally certified from an international testing house. Water based low VOC, Green and Sustainable offering Sika CoolCoat- Single component flexible, liquid applied, ultra violet rays and weather resistant, Acrylic waterproofing membrane for all types of exposed roof slabs (new and old),terraces (sloped and flat),etc. The uniquely integrated micro fiber into the liquid eliminates sandwich layer of fleece reinforcement, also impart superior & smooth finish which does not allow dirt pick up. What is new? Micro fiber reinforced high performance in terms of crack bridging and durability High solar reflectance with minimum dirt pick up Looks Cool, Keeps Cool Energy savings due to high reflective surface Water based low VOC, Green and Sustainable offering SIKA BROCHURE 14

15 POLYMERIC SHEET MEMBRANES FOR INDUSTRIAL ROOFING Sarnafil polymeric sheet membranes, i.e. state-of-the-art, PVC Roofing Membranes are always the best roofing technologies for new large roofs, Green Roofs, Solar Roofs and Ballasted Roofs. Why Sika Sarnafil Systems? Established technology with the longest track record Availability of products for exposed roofing applications with high fire ratings / extended fire resistance High tensile strength from embedded polyester reinforcement Easy to repair Homogeneous hot air welded joints Easy to handle on site Suitable for use and exposure to different climatic conditions Fast installation almost non-dependent on the weather Good vapour permeability Highly flexible Flame free installation 50 + Recyclable Proven track record of over 50 years PROVEN PERFORMANCE Why Sika Roofing Systems? Speed of Construction (Time is money, speed with security) Security in terms of performance (Risk Control) Minimum Maintenance (Life Cycle cost Analysis, self cleaning) Economy (best return on investment) Durability-proven technology, proven LCA Environmental performance (LEED, Energy Smart) Why Sika Roofing Systems for Green Roof? Sika has a proven track record of over 30 years with Green roof construction. All of the Sarnafil roofing membranes used in these systems are: Resistant against biological and micro-organisms Fully resistant to root penetration These single ply membranes can be installed in most weather conditions, even at minus temperatures. This gives a unique flexibility to contractors, their clients and designers. Loose laying of the membranes provides fast waterproofing layer installation Soil with a minimum weight of 80 kg/m 2 provides the necessary wind uplift resistance, eliminating the need for any additional mechanical fastening. SIKA BROCHURE 15

16 Why Sika Roofing Systems for Metal Decks? METAL ROOFS Metal roofs are also frequently in need of refurbishment and rewaterproofing due to the typical problems of: Metal corrosion High metal expansion and contraction over time, leading to loose fasteners and cracks in seals and joints Condensation Leaks related to the waterproofing of difficult details, joints and connections (i.e. inner gutters, sky-lights etc.) Sika Sarnafil Systems are designed to solve all of the above problems, to provide you with a durable, long-lasting and sustainable watertight metal roof refurbishment solution. The suitable Sika systems for the refurbishment of existing metal roofs are based on: Pre Fabricated PVC membranes Sarnafil Liquid applied membranes Sikalastic By selecting this system you obtain: A watertight system without problem points, like gutters, connections, flashings, etc. are securely waterproofed) Reduced energy and heating/cooling costs due to the additional thermal insulation and highly reflective membranes Long life expectancy and low life-cycle maintenance costs Requirements Design Build Up Sika System Mechanically Fastened Systems with Sika Sarnafil - Additional thermal and acoustic insulation - Special colours and design (décor profiles) - Lacquered surface - Structural Deck/concrete - Vapour Barrier - Thermal Insulation - Waterproofing Membrane - (Additional layers, if needed) Liquid Applied Systems with Sikalastic - Fast and easy installation (direct application on metal without any leveling layers) - Seamless waterproofing - No penetrations of the metal deck - Sikalastic System -in 1 or 2 coats - Detailing with Flexistrip applied over metal sheets joints and over fastener heads and covered with Sikalastic System - Sikalastic Metal Primer, whererequired. SIKA BROCHURE 16

17 Why Sika Systems for Solar Roofs? Solar Roofs: With increasing attention to cost efficiency and renewable energy resources, the installation of solar roofs is an increasingly logical option for many manufacturing facility owners. Sika s Solar Reflective roof membranes are proven to increase solar panel efficiency, particularly when used in combination with the latest bifacial PV panels that also generate power from the light reflected by the roof waterproofing membrane surface they are installed on. Sika Unibase solution helps to avoid any additional pedestal work for fixing the solar panels and prevents any penetrations through the membrane while fixing solar panels. Typical Applications Sika Solutions Special Performance Exposed Roofs Sarnafil S -327 High grade,thermo plastic, plasticized PVC membrane with polyester reinforcement Concealed Roofs Sarnafil G -476 Glass fibre reinforced, premium quality (Green Roofs) PVC sheet membranes Green Roofs Sarnafil G-476 Glass fibre reinforced, premium quality PVC polymeric membranes Metal Roofs Sarnafil S -327 High grade,thermo plastic,plasticized pvc membrane with polyester reinforcement Refurbishment of SikaRoof MTC Full adhesion to substrate, easy detailing, no lateral Bituminous Roofs water underflow, simple roller application, MTC Technology, high vapour permeability SIKA BROCHURE 17

18 Roofing Durability Reckoner Material Category Liquid Applied Membrane Products Description Application Advantages Durability Benefits Sika Flexicoat 1K Sika CoolCoat Sikalastic 560 Sika MTC Systems Single component cement powder material with addition of water at a recommended ratio to make slurry consistency, flexible water proof coating for the concealed application of roof and wet rooms. One component,acrylic based,micro fibre reinforced waterproofing cum heat reflecting liquid membrane One component modified polyurethane based waterproofing liquid membrane PROVEN PERFORMANCE SIKALASTIC Moisture Triggered, One component polyurethane based waterproofing system Concealed Roofs Wet Rooms New and Old Roofs, Flat and sloped roofs, Can be applied on various substrates like RCC,asbestos,lime terrace, metal roofs.not for concealed applications New and old roofs, RCC, asbestos and metal roofs,for roofs with complex geometry and when accessibility is limited, for refurbishment of old roofs, Can be applied on various substrates like RCC, Metal, Asbestos, Bitumen Roofs with Complex Geometry, Single component High Elongation High degree of cooling effect Micro Fibre Reinforced Suitable for refurbishment of old bituminous roof, Water based, low VOC, Green and sustainable offering, Highly suitable for saline environment, Algae and fungi resistant, White PU which complies with relevant parameters of ASTM C 836 Seamless Crack bridging Highy elastic Proven 10 year performance assurance externally Certified from an international testing house Water Based, Low VOC, Green and Sustainable offering, Flame free installation procedures. Suitable for refurbishment of old bituminous roofs. Rain and Moisture Tolerant immediately after application, Flame free installation procedures Outstanding resistant to traffic Ideal for refurbishment of bituminous roofs 3years 5 years (with a maintenance coat after 5 years, the durability can be extended to 10 years) Saves time, minimizes manual error and very easy to apply. Even being a cement based system, an elongation at break of 20% which increases the durability Solar Reflectivity,Energy Efficiency High performance in terms of crack bridging Time and cost saving Green in nature Resistant against weathering Resistant to micro organisms 10 years High solar reflectance Energy Savings No joints, no overlaps No additional costs for hairline cracks treatment Accommodate thermal expansion and contraction Durability assurance Green in nature Cold Applied Time saving and cost saving >10 years Reflective White, high energy savings Fully reinforced even at critical detailing areas Suitable for high rainfall area Cold Applied Abrasion resistant Time saving and cost saving SIKA BROCHURE 18

19 Material Products Description Application Advantages Durability Benefits Category Pre-Formed Sika Sarnafill High grade, Large Roofs, Green About 50 years >10 years Proven track record Membranes thermoplastic, Roofs, Solar Roofs, application record Long term resistant to plasticized, polyvinyl Metal Roofs under various weathering chloride pre-formed climates. No tendency of membranes for roof Ageing-resistance. cracking waterproofing Sika WP Shield Modified Bituminous Membranes Medium to Large Roofs,Exposed Roofs Low temperature flexibility Root resistant,. High puncture resistance High mechanical resistance Chemical resistance, Good fire resistance. 2.00m wide Good mouldability,. Easy maintenance with low cost. Minimum water absorption Easy to install by torching method Long term flexibility High tensile strength, Tear and puncture resistance, Suitable for waterproofing of green roofs Resistant to sharp objects Abrasion resistant Resistant to alkali water from concrete Suitable to fight fire accidents with a good fire retardance minimum material waste during installation easily adaptable to complicated flashings and corners High Return on investments 5 years Ensures water tightness Hot Applied Accomodates thermal expansion and contraction Resistant to sharp objects, wear and tear + C O S T - P E R F O R M A N C E - Moisture Triggered Chemistry PVC Based Membranes One Component Modified Polyurethane Systems One Component Acrylic Systems Sikalastic 621 APP Modified Bituminous Membranes One Component Cement Based Systems Sika Sarnafil Sikalastic 560 > 10 years Sika CoolCoat Sika WP Shield 10 years 5 years Sika Flexicoat1K 3 years + L I F E E X P E C T A N C Y - SIKA BROCHURE 19

20 SIKA SOLUTIONS FOR WATERPROOFING

21 Waterproofing of Process Water Storages: Typical Applications Sika Solutions Special Performance Waterproofing of water tanks SikaTop Seal 107 Polymer Modified Cementitious waterproofing Coating and reservoirs Sealing of Construction Joints SikaSwell Systems Range of hydrophilic profiles and sealants for sealing construction joints and around penetrations Industrial water can be of differing quality, ranging from ultra-pure water to potable water, processed water and wastewater. Water is a scarce resource, therefore most companies are eager to use water more productively to be less water intensive. The waterproofing of silos, tanks, basins and reservoirs which store water as a product ingredient is necessary to maintain water quality and ensure water availability. When it is needed in the process, the production flow must be able to continue without delays or interruptions. In food and beverage production and in the pharmaceutical industry, potable water is used, which demands the use of potable water certified membranes Waterproofing of Secondary Containment Protection to WTPs, ETPs, STPs Reinforced concrete treatment, storage or holding tanks can be found in many manufacturing facilities including chemical plants, food & beverage plants, pulp & paper mills and almost everywhere for rain water harvesting, or waste water for example. These can therefore be exposed to many different stresses, including simultaneous chemical attack and mechanical stress. The structures can be treated with epoxy Lining with high strength mortars with a chemical resistant and abrasion resistant epoxy coating and High Chemical, Abrasion and Temperature Sika Asplit Systems also. The Sikagard,and Sikadur Range will cater to the above Imparting high abrasion resistance, waterproofing and chemical resistance properties. Typical Applications Sika Solutions Special Performance Tank linings Sikagard 31/41 Epoxy Based high strength mortar for abrasion resistant linings Protective Coatings for Sikagard 67/Sikagard 63 Epoxy resin coating approved for use in contact with Potable Drinking water potable water tough elastic, resistant to mechanical Installations abrasion and impact. Linings and coatings for bunds and Sika Asplit Systems A glass fibre reinforced, 2-component, vinyl ester bunds secondary containment areas based coating system, very highly resistant to areas aggressive liquids. Also ideal for bund linings Sealing of Construction Joints SikaSwell Systems Range of hydrophilic profiles and sealants for sealing construction joints and around penetrations SIKA BROCHURE 21

22 Water Barriers for Underground Structures : The construction of watertight basements and other below ground structures, plus the waterproofing of existing buildings and structures are critical for durability, long term service and functioning of the facility. For new construction, there are Sika solutions that can be used to provide a barrier to water ingress that can be designed for External application with Sikaplan that are ideal for basements and structures to keep water and pollutants out. For waterproofing of existing basements, the approach is firstly to seal any leaks through joints, cracks and voids in the structure using Sika injection Systems and / or Sika Water-Stop Systems and techniques. Then, dependent on the interior environment requirements and the level of waterproofing necessary, Sika waterproofing renders and mortar systems are used to effectively produce an internal tank lining. Sika also provides an extremely wide range of fully compatible ancillary products and accessories for your waterproofing projects Typical Applications Sika Applications Special Performance Watertight Joint Sealing SikaSwell Range of hydrophilic profiles and sealants for sealing construction joints and around penetrations. Sikadur Combiflex Multi-purpose waterproof joint sealing tape systems and Sika suitable for bonding to concrete, steel, stone, Dilatec etc. Ideal for joints, cracks and terminations. SikaFuko Re-injectable & injection hoses for construction joints and as back-up leak sealing & waterproofing systems. PVC Sheet Waterproofing Sikaplan WP Range Flexible synthetic PVC based sheet waterproofing membranes, for waterproofing large scale basements, tunnels and water retaining structures, including all necessary detailing accessories. SIKA BROCHURE 22

23 WATERPROOFING OF WET ROOMS Wet rooms everywhere are exposed to many different exposures. bathrooms, kitchens, storage rooms, all experience different types of exposure. Sika can offer a wide range of watertight, water permeable systems. These long lasting products lower your life cycle costs and reduce maintenance. Sika can offer you all available technologies for wet rooms. Flexible waterproofing membranes, watertight mortars, all types of sealing technologies, tapes etc. These high quality products are compatible and fulfill the latest standards. Typical Solutions Sika Solutions Special Performance Waterproofing Coatings Sika Flexi Coat Single component cement powder material with addition of water at a recommended ratio to make slurry consistency, flexible waterproof coating for wet rooms and sunken slabs. Sealants Sikasil CAP Sikasil -CAP is a one- component, neutral-curing, low odour silicone sealant with good adhesion and long shelf life and cures at room temperature under the action of atmospheric moisture to give a permanently flexible silicone rubber. Tile Adhesives Sika Tilofix Ready to use grey cement based non-shrink, self- curing, water resistance tile adhesive for fixing of tiles on walls and floor floor and tile on tile application, according to IS Type 1. Tile Grout Sika Epoxy Tilogrout Hygienic, hard wearing, stainless, chemical resistant, three component water dispersed coloured epoxy tile grout containing quartz aggregates for filling joints between ceramic tiles, vitrified tiles, marble and stone (solvent free). Available in colours Sealing Tape Sika Seal Tape S Special tape (made of thermoplastic elastomer reinforced with polyester woven fabric) for waterproof sealing around perimeters and joints in wet tiled areas Tile Adhesive Sika Ceram Sika Ceram is cement based ready to use, non shrink, self curing cementitious adhesive for bonding ceramic, vitrified, mosaic tiles, stone and marble etc on vertical and horizontal surfaces. System Wet Room Concept : Be holistic! Sika Ceram Sika Seal Tape S Sika Flexi Coat Sikasil C Sika Tilofix Sika Epoxy Tilogrout SIKA BROCHURE 23

24 SIKA BROCHURE 24 SIKA SOLUTIONS FOR JOINTS

25 Sika provides a full range of sealants for joint sealing in buildings and civil engineering structures.,the range includes general purpose construction sealants, joint sealing solutions for expansion, movement, isolation joints in facades, floor joints etc. The Sika joint sealant range also contains products for sealing work in interior finishing and for sanitary uses (i.e. in kitchens and bathrooms). Various Types of Applications Some common project based requirements Compatibility with paints High Adhesion Movement Joints Isolation/Connection Joints One component Waterproof and weather resistant ISO/DIN Tested Over Paintable Concrete Floor Joints Joints for interior finishes Chemical Resistance Mechanical Resistance UV Stability Fungicide Sanitary Joints (Kitchen and Bathrooms) Typical Applications Sika Applications Special Performance Movement and connection joint, sewage treatment plant, clean room, parking area, traffic/ pedestrian joints, ceramic tiles Multi-purpose fast cure sealant for horizontal/vertical joints, stairs steps, road joints, sound damp, boards (protection/ skirting/crash), food grade, paintable Sikaflex Pro -3 WF Sikaflex 11 FC Moisture curing, one part, polyurethane based elastic sealant with high mechanical resistance. Used for both indoor and outdoor applications. One part, Polyurethane based,high modulus, high flexible sealant for both outdoor and indoor applications General purpose sealing, isolation joints in doors and windows, connection joints, expansion joints Sikaflex Construction AP One component, Polyurethane based sealing compound Horizontal and vertical expansion joints in retaining walls, bridges, buildings Filling gaps/voids, insulation of windows/ door frames, fast cure, paintable Sika Polysulphide Sika Boom Two component polysulphide based sealing compound Polyurethane based expanding foam Façade joints, gutter joints, ducts, windows perimeter, skylight, roof joints, AC pipes, Sika MultiSeal T 10 Multipurpose self adhesive bituminous sealing tape SIKA BROCHURE 25

26 SIKA BROCHURE 26 SIKA TECHNOLOGIES FOR STRUCTURAL STRENGTHENING, STRUCTURAL BONDING AND GROUTING

27 Almost every facility requires reliable, load bearing, flow applied base plate grouting system to accommodate higher loads and vibrations imposed and for a consistent bearing surface for the plate and the substrate. Sikadur rigid adhesives are used where the same or different substrates have to be connected together which have to transmit static and dynamic loads over the whole life cycle. The advantages of Sikadur rigid bonding are unique stress distribution (so no stress peaks) and no attack to the structural integrity by a thermal or mechanical process. Sika has pioneered the development of advanced structural strengthening techniques with externally bonded reinforcement, using Sika CarboDur systems and SikaWrap CFRP systems. They are suitable for installation on concrete, masonry, timber and steel structures. Typical Applications Sika Applications Special Performance Structural Strengthening Sika CarboDur Plates State of the Art, lightweight, high strength systems based on structural epoxy resins and carbon fibre. Usually combined with Sikadur epoxy adhesives. SikaWrap Fabrics CFRP and other composite fabric systems for wrap around strengthening and restraint. Bedding Mortar SikaGrout systems High flow, cement based systems with minimum shrinkage and high strength. Sikadur -42 systems High performance epoxy resin based grouts with no shrinkage, excellent mechanical strengths and strength correlation for high durability in service. Fixing and Anchoring Sika AnchorFix systems Acrylate and epoxy resin based adhesives for many different anchoring and fixing applications. Strcutural Bonding Sikadur 31 Systems High performance epoxy resin based adhesives for the structural bonding of concrete, steel, glass, stone, wood etc., with excellent workability. SIKA BROCHURE 27

28 HOW DOES SIKA CONTRIBUTE TO SUSTAINABLE CONSTRUCTION Energy efficiency solutions Resource efficiency solutions Climate protection solutions Air quality solutions