CERTIFICATE OF APPROVAL No CF 163 LEADERFLUSH SHAPLAND

Transcription

1 CERTIFICATE OF APPROVAL No CF This is to certify that, in accordance with TS00 General Requirements for Certification of Fire Protection Products The undermentioned products of Head Office, Milnhay Road, Langley Mill, Nottingham, NG16 4AZ Tel: Fax: Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions appended hereto: CERTIFIED PRODUCT Leaderflush Shapland Longden Chippendale Sheraton/Copeland 60 TECHNICAL SCHEDULE TS10 Fire Resisting Door Assemblies with Non Metallic Leaves Signed and sealed for and on behalf of CERTIFIRE Sir Ken Knight Chairman WCL Impartiality Committee Paul Duggan Certification Manager Warrington Certification Ltd Issued: 15 th April 1998 Reissued: 6 th Valid to: 5 th November 2020 Page 1 of 3 This certificate is the property of Warrington Certification Limited, Holmesfield Road, Warrington, Cheshire WA1 2DS, UK. Registered company No

2 2 CERTIFICATE No CF 163 LONGDEN CHIPPENDALE/SHERATON/COPELAND 60 This approval relates to the use of the above doors in providing fire resistance of 60 minutes Integrity and 60 minutes insulation (if incorporating not more than 20% of uninsulating glass) as defined in BS 476: Part 22: Subject to the undermentioned conditions, the doors would be expected to meet the relevant requirements of BS9999 for FD60 door assemblies when used in accordance with the provisions therein. 1. This certificate is designed specifically to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales); the Technical Standards (Scotland); Technical Booklet E (N. Ireland). If compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account. 2. The doors are approved on the basis of: i) Initial type testing ii) A design appraisal against TS10 iii) Inspection and surveillance of factory production control iv) Certification under a CERTIFIRE approved quality management system v) Audit testing in accordance with TS10 3. This approval relates to the use of the above doors in providing fire resistance of 60 minutes integrity and 60 minutes insulation as defined in BS 476: Part 22: Subject to the undermentioned conditions, the doors would be expected to meet the relevant requirements of BS9999 for FD60 door assemblies when used in accordance with the provisions therein. 4. The doors comprise of panels within a hardwood internal perimeter frame, for use with hardwood frames, with intumescent edge seals. 5. This approval is applicable to both complete door assemblies and door leaves. Where the door is not supplied in a fully fitted form it is a condition of this approval that an agreed Data Sheet accompanies the product and is complied with in its entirety. Failure to do so will invalidate this approval and may jeopardise the fire performance of the door. 6. This approval is applicable to single and double-acting, single and double-leaf, latched and unlatched, glazed and unglazed ITT assemblies, without rebated meeting stiles (double doors) at leaf dimensions up to those detailed within Table 1. Double-leaf assemblies incorporating unequal sized door leaves are also permitted, as detailed within the data sheet. 7. Glazing shall only be undertaken by the door manufacturer, in accordance with the construction specification. No site cutting or glazing of apertures permitted. Page 2 of 3 Signed Issued: 15 th April 1998 Reissued: 6 th Valid to: 5 th November 2020 This certificate is the property of Warrington Certification Limited, Holmesfield Road, Warrington, Cheshire WA1 2DS, UK. Registered company No

3 2 CERTIFICATE No CF 163 LONGDEN CHIPPENDALE/SHERATON/COPELAND Hardware items, including closing devices and intumescent fire seals, shall be as specified in the Data Sheet. 9. The door assembly shall be mechanically fixed to wall constructions having a fire resistance of at least 60 minutes. 10. Labels to the CERTIFIRE design, or approved by CERTIFIRE, referencing CERTIFIRE and CERTIFIRE Ref. No. CF163 and FD60 classifications resistance shall be affixed to each door in the prescribed position. 11. The approval relates to on-going production. The product and/or its immediate packaging is identified with the manufacturers name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate. Door Assembly Configuration Maximum Height (mm) Maximum Width (mm) Area (m 2 ) Single-Acting, Single-Leaf (Latched) 2540 mm (at 1024 mm wide) 1176 mm (at 2211 mm high) 2.60 m 2 Single-Acting, Single-Leaf (Latched/unlatched) 2140 mm (at 930 mm wide) 930 mm (at 2140 mm high) 2.00 m 2 Single-Acting, Double-Leaf (Latched/unlatched) 2300 mm (at 926 mm wide) 926 mm (at 2300 mm high) 2.13 m 2 Double-Acting, Single-Leaf 2230 mm (at 759 mm wide) 826 mm (at 2040 mm high) 1.70 m 2 Double-Acting, Double-Leaf 2230 mm (at 759 mm wide) 826 mm (at 2040 mm high) 1.70 m 2 Note: Under no circumstances must either the maximum height or maximum width be exceeded without separate CERTIFIRE approval. Page 3 of 3 Signed Issued: 15 th April 1998 Reissued: 6 th Valid to: 5 th November 2020 This certificate is the property of Warrington Certification Limited, Holmesfield Road, Warrington, Cheshire WA1 2DS, UK. Registered company No

4 LONGDEN CHIPPENDALE/SHERATON/COPELAND 60 DATA SHEET CF General This door leaf has been fire tested and is certified by CERTIFIRE as being capable of providing fire resistance of 60 minutes integrity and 60 minutes insulation (if incorporating not more than 20% of uninsulating glass) as defined in BS 476: Part 22: 1987, when installed in accordance with the following conditions. Subject to these, the door would be expected to meet the relevant requirements of BS9999 for FD 60 doorsets when used in accordance with the provisions therein. In recognition of this, the leaf carries a prefixed label on the top or hanging edge of the door, issued under the terms of the CERTIFIRE scheme. This label uniquely identifies the door leaf, the manufacture of which complies with a CERTIFIRE approved Quality Management System and is subject to on-going surveillance. This label shall not be removed. It is emphasised that the certification is conditional upon the following instructions being complied with in their entirety. Failure to do so will invalidate this approval and may jeopardise the fire performance of the door. Door assemblies supplied pre-fitted with components by Leaderflush Shapland may be considered to meet the requirements in respect of those items. 2. Door Leaf Dimensions This approval is applicable to single-action, single and double-leaf, latched and unlatched, assemblies at leaf dimensions up to those detailed within table 1 below. Door Assembly Configuration Maximum Height (mm) Maximum Width (mm) Area (m 2 ) Single-Acting, Single-Leaf (Latched) 2540 mm (at 1024 mm wide) 1176 mm (at 2211 mm high) 2.60 m 2 Single-Acting, Single-Leaf (Latched/unlatched) 2140 mm (at 930 mm wide) 930 mm (at 2140 mm high) 2.00 m 2 Single-Acting, Double-Leaf (Latched/unlatched) 2300 mm (at 926 mm wide) 926 mm (at 2300 mm high) 2.13 m 2 Double-Acting, Single-Leaf 2230 mm (at 759 mm wide) 826 mm (at 2040 mm high) 1.70 m 2 Double-Acting, Double-Leaf 2230 mm (at 759 mm wide) 826 mm (at 2040 mm high) 1.70 m 2 Under no circumstances must the maximum height, maximum width or maximum area be exceeded without separate CERTIFIRE approval. The smaller leaf of a double-leaf doorset incorporating unequal sized leaves should be rendered inactive by top and bottom flush bolts protected by nominally 1 mm thick Interdens intumescent material. Where the smaller leaf is less than 30% of the width of the larger leaf, the doorset is also to be latched. Page 1 of 8

5 3. Door Frame To be any of the following: - Single-acting doorsets: Material: Hardwood (excluding Iroko and Ash). Density: Minimum 530 kg/m³ Dimensions: Minimum 94 mm by 44 mm with a minimum 12 mm deep stop (rebated from solid, pinned or screwed) Double-Acting doorsets: Material: Hardwood (excluding Iroko and Ash). Density: Minimum 530 kg/m³ Dimensions Head - Minimum 94 mm by 44 mm wide Jambs - Minimum 94 mm by 32 mm wide Jointing: Door to frame gaps: Transom/Mullion rails: Butt joints, mitred joints or mortice and tenon or half lapped joint with the head screw fixed to the jambs using two steel screw fixings. Not to exceed 4 mm except at threshold where up to 10 mm is Permitted and 4 mm at the meeting stiles. Minimum 70 mm by 44 mm (single-acting assemblies) and 94mm by 44 mm (double-acting assemblies). Mullions included within fanlights over double-leaf assemblies shall comply with the minimum dimensions stated above. 4. Overpanels and Sidepanels Overpanels may be included up to a maximum size of 1000 mm high assuming the overall doorset assembly is no higher than 3000 mm and Side panels may be included up to a maximum width of 1000 mm. Overpanel/Sidepanels may include up to four panels and must incorporate stiles and rails of minimum dimensions as stated within the Constructional Specification and a transom rail as specified in point 3 above. Panels may be replaced with glazing in accordance with details below. Flush overpanels/sidepanels, overpanels/sidepanels without a transom/mullion, are not permitted. Overpanels and sidepanels are to be bedded against beads or the rebate/stop and be fixed using steel screws at max 400 mm centres, max 100 mm in from each corner through the centre of the overpanel thickness to a depth of at least 30 mm. 5. Glazed Fanlights and Sidelights Any CERTIFIRE approved glazing systems may be used providing the installation details given in the appropriate certification documents are adhered to. 6. Supporting Construction The door assemblies are approved to be installed in brick, block, masonry, timber or steel stud partitions of minimum thickness 85 mm, providing at least 60 minutes fire resistance. Where stud partitions are used these should be suitably constructed to provide a secure fixing for the door assemblies as recommended by the partition manufacturer. Page 2 of 8

6 7. Installation The opening may be lined with hardwood which shall be continuous and of minimum width, 85 mm. Each door frame jamb to be fixed through to the wall at not less than four points with steel or nylon frame fixings at maximum 600mm centres and penetrating the wall to at least 50 mm. Architraves are optional with no restrictions on material, size or fixing. Doorsets shall be installed as stated in BS 8214: Table 3. Suitable CERTIFIRE approved lineal gap sealing systems may also be utilised to protect the frame/supporting construction gap, subject to the conditions contained within the relevant certificate. The use of third party accredited installers provides a means of ensuring that installations have installations have been conducted by knowledgeable contractors, to appropriate standards, thereby increasing the reliability of the anticipated performance in fire. Door leaves may be trimmed to fit frame by the following maximum amounts: Stiles (each): 3 mm Top rail: 3 mm Bottom rail: 5 mm Note that the maximum door to frame and door to threshold gaps specified shall not be exceeded nor shall the door edge fitted with the BWF-CERTIFIRE label be trimmed since the removal of the label will invalidate the certification. A maximum of two doorsets may be installed with frames back to back in which case a single 25 mm wide by 2 mm thick Palusol 100P seal shall be recessed into the back of one frame and the frames screwed from alternate sides at maximum 300 mm centres. Banked doorsets will include timber frames and be installed into masonry or concrete supporting constructions only. 8. Glazed Apertures All apertures to be factory prepared and factory glazed by Leaderflush Shapland Longden. No site cutting of apertures permitted as this will invalidate the certification. No on-site substitution of panels with glazed apertures as this will invalidate the certification. Aperture Dimensions: Area: Margins: Doors may incorporate one or more vision panels to the maximum sizes as identified in the table below: Maximum total glazed area of 0.82 m 2 per leaf Minimum margins will be determined by the minimum leaf component sizes as stated in the Constructional Specification Maximum Permitted Aperture Dimensions Max. Height (mm) Max. Width (mm) Max Area (m 2 ) 1125 mm (at 729 mm wide) 800 mm (at 1025 mm high) 0.82 m 2 Page 3 of 8

7 9. Intumescent Seals CERTIFIRE certificated Intumescent seals are required to be fitted to these doors as below. For door assemblies to BS 476: Part 22 classified as FD60 Door assembly configuration Single-acting, Single-leaf Single-acting, Double-leaf Double-acting, Single-leaf Double-acting Double-leaf Position Head Vertical edges Head Hanging edges Meeting edges Head Vertical edges Head Hanging edges Meeting edges Required Intumescent Protection 2 No. Lorient Polyproducts 617 LP mm wide by 4mm thick fitted either side of a single Lorient Polyproducts 617 LP mm wide by 4mm thick fitted within frame rebate 1 No. Lorient Polyproducts 617 LP mm wide by 4mm thick within frame rebate adjacent to door stop and 1 No. Lorient Polyproducts 617 LP mm wide by 4mm thick fitted centrally within frame rebate 2 No. Lorient Polyproducts 617 LP mm wide by 4mm thick fitted either side of a single Lorient Polyproducts 617 LP mm wide by 4mm thick fitted within frame rebate 1 No. Lorient Polyproducts 617 LP mm wide by 4mm thick and 1 No. Lorient Polyproducts 617 LP mm wide by 4mm thick fitted within frame rebate 2 No. Lorient Polyproducts 617 LP mm wide by 4mm thick (in one door leaf edge) and 1 No. Lorient Polyproducts 617 LP mm wide by 4mm thick, fitted at the centre line of the opposing door leaf Lorient Polyproducts Palusol LP mm x 4mm fitted at the centre line within door leaf or frame width Lorient Polyproducts Palusol LP mm x 4mm fitted at the centre line within frame width Lorient Polyproducts Palusol LP mm x 4mm fitted at the centre line within door leaf or frame width Lorient Polyproducts Palusol LP mm x 4mm fitted at the centre line within frame width Lorient Polyproducts Palusol LP2004SS 20mm x 4mm and LP mm x 4mm fitted at centre line of leaves (opposing) See table 1 for door leaf dimensional restrictions. Seals may be interrupted at the hinge and latch positions. Alternative seals may be utilised in-line with the relevant CERTIFIRE approval for the proposed Intumescent seal. All seals to be CERTIFIRE approved (to Technical Schedule 35). Smoke seals may be included subject to the conditions contained within the relevant CERTIFIRE certificate for the smoke seal. Page 4 of 8

8 10. Hinges Hinges shall be CE marked against EN 1935 for use on 60 minutes timber fire doors assemblies. Butt / Lift-Off Hinges General requirements Number: Doors up to an equal to 2100 mm high, 3 hinges per leaf Doors greater than 2100 mm high, 4 hinges per leaf Type: Steel lift-off or butt hinges. Positions*: Max. 250 mm from the top of the door to the top hinge. Max. 325 mm from the bottom of the door to the bottom hinge. Middle hinge / hinges to be positioned equally between the top and bottom hinges accordingly. Dimensions**: Blade height: 100 mm high (+25, -10 mm) Blade width: 44 mm wide (+2 mm/-3 mm) Blade thickness: 3 mm thick (±0.5 mm) Knuckle diameter: 16 mm (+1 mm/-4 mm) Fixings: Minimum 4 No. steel screws, minimum No. 8 by 38 mm long. Protection***: i) 1 mm of intumescent mastic ii) 1 mm thick (minimum) Interdens / Graphite pads *The datum in all cases is the centreline of the hinge. ** Door leaves incorporating Type D panels, require hinges 125 mm high. ***This specification overrides any requirement for additional intumescent identified in the hinge manufacturers certification providing the hinge specification falls within the parameters identified above, specifically maximum dimensions and material. Where alternative hinges exceed the specification given above the intumescent protection as identified in the hinge manufacturers CERTIFIRE certificate shall apply. Any other CERTIFIRE approved hinges may be used subject to the conditions contained within the relevant certificate. 11. Locks and Latches Locks/Latches are not necessary, however when fitted shall be CE marked for use on 60 minutes timber fire doors. Mortice type, automatic (sprung) latch bolt, cylinder rim night latches and knobsets. Maximum case dimension: Maximum forend dimension: Maximum keep dimension: Latch bolt material: Position: Protection*: 166 mm high by 98 mm deep by 20 mm wide. 235 mm long by 25.5 mm wide. 165 mm high by 25 mm wide. Steel Max 1100 mm from the bottom of the door to the centreline of the lock case. 15 mm wide by 1 mm thick Interdens / Graphite to each face of the lockcase and around edge of lock case and beneath the keep. Intumescent protection under the keep may be replaced with 1 mm of intumescent mastic. *This specification overrides any requirement for additional intumescent identified in the lock/latch manufacturers certification providing the lock/latch specification falls within the parameters identified above, specifically maximum dimensions and material. Where alternative lock/latch exceeds the specification given above the intumescent protection as identified in the lock/latch manufacturers CERTIFIRE certificate shall apply. Page 5 of 8

9 Any other CERTIFIRE approved lock/latch may be fitted, subject to the conditions contained within the relevant certificate. Recessing for locks should result in a tight fit, allowing for any intumescent protection where required. No restriction on type and material of handles. Mortise not to be cut into an internal frame joint. Electric / Magnetic Locks Double action door assemblies may include an option for the Abloy 351U80 lock / Magnetic Solutions MS41 lock to be fitted to the top edge of the door / frame head when fitted in accordance with the following: Frame head: Frame jambs: Door leaf: Intumescent: Intumescent protection: Position: Hardwood, Minimum 640 kg/m 3 (excluding Iroko and Ash). Minimum 100 by 56 mm section. Hardwood, Minimum 640 kg/m 3 (excluding Iroko and Ash). Minimum 100 mm by 32 mm section. Hardwood, Minimum 640 kg/m 3 (excluding Iroko and Ash). Minimum 54mm thick door leaf. 2 No. Lorient Polyproducts Type 617 LP mm wide by 4mm thick fitted either side of a single Lorient Polyproducts 617 LP mm wide by 4mm thick fitted centrally within the frame width. Lock units to be fully wrapped in either 2mm Interdens or Graphite, including behind the forends. Cruciform strike (Abloy 351U80 only) to be bedded on 2 mm Graphite material, including the base of the lock bolt recess. Locks to be positioned a minimum of 35 mm from the leading edge of the door to the edge of the lock unit and central within the door thickness. Electric Strikes Double leaf assemblies may incorporate the Assa 14E/510 0r 14E/10 12V electric strike and Assa mm lockset when fitted in accordance with the following: Door leaf: Hardwood, Minimum 640 kg/m 3 (excluding Iroko and Ash). Minimum 54mm thick door leaf. Intumescent: Meeting Edge: Leaf with Strike Central LP Meeting Edge: Leaf with Lockset 2No. LP strips (10 mm apart about the centre of the door). Max keep dimensions: 253 mm by 38 mm by 4.7 mm Dead bolt material: Steel and Brass Latch operation: Engaged Intumescent protection: Lockset: 1 mm of Interdens or Graphite or 1 mm of intumescent mastic. Strike (body): 1 mm of Interdens or Graphite or 1 mm of intumescent mastic. Strike (face): 2 mm Graphite. Page 6 of 8

10 12. Self-closing Devices All doors are required to be fitted with a CERTIFIRE certificated self-closing device. The exceptions are doors kept locked shut such as service access doors. Note: closers with mechanical hold-open mechanisms are not permitted to be used. Building Regulations may identify locations within domestic locations where self-closing devices are not mandatory. 13. Ancillary Items 13a. Protection Plates and signage Surface mounted plastic, steel, aluminium or brass plates are acceptable on the basis that they: Are Maximum 2 mm thick Do not occupy more than 20% of the door leaf in total, or exceed 500 mm in height for kickplates and 300 mm for mid-plates, whichever is the smaller. Do not wrap around the vertical edges, and on the closing face do not extend beneath the door stops (general mm narrower than the door width) Are bonded using a thermo-softening adhesive. Additionally screws may be used within 50 mm of each corner and no closer than 250 mm centres (height and width). Plates may be installed on one or both faces of the proposed door leaves. 13b. Flushbolts Maximum dimension: Material: Position: Intumescent Protection: 200 mm high by 25 mm deep by 18 mm wide Steel (mild or stainless) Top and bottom on door edge or faces (positioned a minimum of 50 mm in from the leading edge of the door to the centreline of the bolt). 1 mm Interdens / Graphite sheet to the base of bolt body and beneath the keep. 13c. Pull Handles Screw-fixed, bolt-fixed from the back and back-to-back fixed pull handles of steel, brass, aluminium and nylon coated are permitted providing any through-bolt fixing is of steel. 13d. Air Transfer Grilles Not permitted. 13e. Letter Plates Where letter plates are required the door internal framing element e.g. mid-rail may require increasing to accommodate a minimum of 100 mm of material either side of the hardware once fitted. Letter plates shall be CERTIFIRE approved for use in FD60 timber based doors. The letter plates must be fitted into apertures prepared in line with the relevant CERTIFIRE certificate for the letter plate. Care must be taken to ensure all fitting instructions are followed, including any constraints imposed by the CERTIFIRE certificate with regards to position of the letter plate within the door assembly. Letter plates cannot be fitted within panelled areas of the door. Letter plate recess must not be cut into an internal framing joint. No site recessing for Letter plates permitted as this will invalidate the certification. Page 7 of 8

11 13f. Door Viewers Not permitted. 13g. Coat Hooks and other Surface Mounted Hardware Ancillary items which are wholly surface mounted may be fitted providing: These items are screw fixed or bonded only Are not bolted through the full thickness of the door Are not directly above, or closer than 100 mm to any non-insulated glazing 14. Further Information Further information regarding the details contained in this data sheet may be obtained from Leaderflush Shapland Tel: , Fax Further information regarding the CERTIFIRE certification and other approved products can be obtained from Warrington Certification (Tel: +44 (0) ). Page 8 of 8