SLIDING DOOR IMPORTANT

Transcription

1 SLIDING DOOR IMPORTANT Thank you for choosing Merlyn. Please familiarise yourself with the fitting instructions before commencing fitting.. Check that you have the tools required.. Check that the installation site is compatible with size of door supplied 3. Check all the enclosure components.. Check that the installation kit is complete 5. If you are not using a Merlyn Merlyte tray ensure the tray border where the product sits, is a minimum of 0mm wide. DO NOT attempt to install the product unless you can tick ALL 5 boxes as satisfactory. The wall plugs supplied with the installation kit are for use in solid walls. Hollow or 'stud-partition walls will require alternative fixings. Please consult a hardware supplier for the correct type. It may also be necessary to consult your tiling supplier about the correct method for drilling your tiles. USE SAFETY EYEWEAR WHEN DRILLING Any parts missing or damaged must be reported to your supplier within 5 days of purchase. Inspect shower enclosure before fitting.n o claims will be acceptable after product has been installed.

2 COMPONENTS AND BOX CONTENTS No. Description QTY Part No. No. Description QTY Part No. Cover cap fixing screw ST 6 ST 6G 9 Wall fixing screws ST*30 STX30B Wall profile inside cover cap L/R 0SL/R 0 Standard Wall plug 6*30 6X30WSER 3 Wall profile outside cover cap L/R 0S5L/R Closing profile cover cap 0S6 Complete wall profile (0mm) includes, 5,6,,,33 0SWPSET000 Top rail extension block 0S9 Wall profile - Main section(0mm) 0S0AP000 3 Top rail wall plug X36 ST x36plug 5 Wall profile section (0mm) 0S0AP000 Top rail wall fixing screws ST5X50 ST5X50G 6 Nylon clip - wall profile 5 0S 5 Top rail bump stopper 0S Clamping block for wall profile 0S 6 Rollers 0S Clamping screws M5 6 M5 6R Top Rail V0CTR 9 Trim strip S03AP000 Rail to glassfixing part 0VLW59 0 Fixed Panel A 9 Rubberrollerstop 0V Upright seal 0VP0 30 Rollerstop 0V Door Panel C 3 Inner hexagonal screw M5 0 M5 0HHCS 3 5 Glide (0mm) - complete 0 degree plastic piece for thenew rail door panel bottom seal 0VA0 0S0DPC 0VWK0B Cap for top rail Inner hexagonal screw M5 0 Wall profile clamping seal 0V6 M5 0HHCS 0S0P000 6 New luna rail 0SBNR60 Closing profile 0SCLPSET Handle 0VLS00 Note:Further part details for fixing kit available on page

3 FIXING KIT COMPONENTS, TOOLS REQUIRED, SITE 0SL x 0SL x 0S5L x 0S5L x 0S0 DPC x 0V x 0S6 x 0VLW59 0VLW59P 0VLW59P 0VLW59P3 0V 0VP 0VP 0VP3 0VP 0VA0x M6x30CSx 0VAPx 0VAPx M6x6HHCS 0VLW59P M5HHCS 0VP5 0VAP5 x 0VAP x 0VAMBx 0VAP3 x 0VLS00Px 0VLS00Px 0VLS00P3 0VLS00Px 0V6 x M50HHCS 0V x M50HHCS 0V x 0VSPAN x 5mmALKEY X mmalkey X 3mmALKEY X 0VLS00P5 0VLS00 x 0VLS00P6.5mmALKEYx ST5x50G STx30B x STx6G x 6x30WSER x x36plug Tools Required - 6mm and mm masonry drill bit - Power drill - Quality Silicone - Pencil - Tape Measure - # Philips Head screw driver - Spirit level with horizontal and vertical level indicators IMPORTANT - Installation site. Ensure the top surface of the shower tray on which the enclosure will be installed is level in every direction.. The tiles or other wall finishing should be effectively sealed at the tray edges. 3. Tiles should extend at least to the corners of the tray and a minimum of. metres from the top of the tray.

4 FITTING WALL PROFILE 3 PROCEDURE TRAY MUST BE 00% LEVEL IN ALL DIRECTIONS Ensure the shower tray is level in all directions and is properly sealed to the wall. The wall must be tiled down to the top edge of the tray. Do not angle out bottom tile. 00% level TRAY MUST BE SEALED FULLY AROUND WHERE THE TRAY MEETS THE WALL. Step. Step in the wall profile 0 SWPSET000 0 mm from the front edge of the shower tray. Ensure the wall profile is plumb. Note : Do not fit the closing wall profile yet. Note: Do not remove protective plastic on outside of wall profile until just before sealing. 0SWSPSET Step. Mark the position for fixing the wall profile to wall. IMPORTANT: Must mark the centre of all slot in the wall profile as the extra will be needed for adjustment later on. NOTE: Only silicone the wall profile after fixing to the wall (see sealing section). Do not silicone on the back of the wall profile before fixing to the wall. 0 m m 6mm 6x30WSER OR STx30B 0S30L 0S0DPC

5 FITTING TOP RAIL Note: You may need to adjust the glass in or out of the wall profile to ensure the rail reaches the wall. Use top rail extension block 0V only if needed. Ensure fixed panel is vertical after adjusting. Step 3. TIP: Use spanner 0VSPAN to hold the disc between the rail and glass while fixing. Ensure all washers are present. Step. Ensure the top rail is level and glass panel is parallel to the outside of the tray. Mark position for fixing the rail to the wall (through countersunk holes). Remove rail and drill hole in wall using mm masonry bit. Insert wall plugs ST x36plug. Fix rail to wall using screws ST5x50G. Step 5. Push the roller stop and housing to the back of the rail and tighten both screws M50 with hexkey. 3 0V6 0VLW59P 0VLW59P 0VSPAN M6x6HHCS M50HHCS 0V 0V.5mm inside 0V 5 0S ST5x50G M50HHCS

6 FITTING DOOR PANELS AND SEALS 5 Step 6. Tighten wall profile onto the glass in places until final adjustment is completed 6 0VP5 0VP 0VP M5 HHCS 0VSPAN Step. Note: If later in the fitting, you need to reduce the front of the bottom seal to allow the door panel to fit into the upright seal, do so. Seal may need to be adapted to size. closing side lip to inside 0mm Step. To fit the moving panel, put the back roller 0V into the slot in the rail, move to the back of the rail and insert the front roller in same slot, Be careful not to hit glass off rail. IMPORTANT: When inserting roller into rail, do not damage or scratch roller surface on the slot! moving panel BE CAREFUL!! Step 9. Fit glide housing 0VA0. Tip: Slot housing onto door panel first and then fit. 0VAP5 0VAP 0VAMB 0VAP M6x30CS 9 Step 0. Option If the upright seal 0VP0 on the back of the door is hitting the glide 0SAMB, cut 5-30mm of the bottom of the seal so it sits level with the top of the glide. 0 0V

7 FINISHING 6 Step. A) Push the closing profile onto the front edge of the door panel and close against the wall. Hold profile and mark line down outside of profile on wall from top to bottom. B) Place footplate 0S5L/R on the bottom of the closing post and mark position for fixing the closing profile to the wall. If using higher luna rail, do not use footplate( 0S5) on closing profile. C) Drill hole with 6mm masonry drill bit and insert wall plug 6x30WSER. Note: Mark and drill through the centre of the hole in the closing profile to allow for further possible adjustment. D) Fix with screws STx30B. Ensure door closes into centre of the closing profile. E) If not, loosen where fixed to wall and adjust in or out. 6mm 6x30WSER A B C D E Step. If the moving panel is not parallel to the closing profile, adjust the rollers to make them parallel. Ensure the door is in the correct position and won t hit the bottom glider when opened and closed. Use Spanner 0VSPAN to hold the roller while loosening and tightening. If moving panel ST 6G 0SL/ R 0S5L/ R 0S03AP000 0S0DP Outside 0SBNR 0S6

8 SEALING AND TROUBLE SHOOTING Step 3. Use a quality silicone sealant and applicator gun to seal the finished door. SEALING INSIDE Seal top to bottom on the INSIDE between the wall profile and the wall. Note: Do not apply sealant on the inside of the tray. SEALING OUTSIDE Seal only along bottom on the OUTSIDE between glass/rail/profile and the tray and approx 50mm up between the wall profile and the wall. 50mm DO NOT use the enclosure for hrs TROUBLE SHOOTING GUIDE DOOR NOT ALIGNING. Is the tray 00% level? ( see page 3).. Have the walls been checked at different levels to ensure consistency? 3. Are the fixed panel wall profiles stepped in 0mm from the edge of the tray? ( see step ).. Do the finished tile measurements on the tray comply with the adjustment listed on the label and in the specifications book? 5. Has the wall profile or closing profile been adjusted in or out to ensure door closes properly? ( see step ). 6. Are the rollers properly adjusted? ( see step ). Is the top rail level? ( see step ) DOOR LEAKING.Is the bottom seal fitted on the glass panel? ( see step).is the upright seal fitted? ( see step 0) 3.Is the door sealed correctly? ( see step 3).Does the door seal need to be reduced in length so the door closes fully into the closing profile? ( See step ) 5.If door leaking under moving panel Use the alternative option Higher luna rail as in page 3 & 6. OTHERS. Door is hitting the bottom of the glider - adjust rollers to raise door ( see step )