MANUAL HALLSYSTEM COPYRIGHT 2016 SAFETYRESPECT AB Art no ENG

Transcription

1 MANUAL HALLSYSTEM Art no ENG COPYRIGHT 2016 SAFETYRESPECT AB

2 CONTENT 2 SAFETY 2 CHECK MATERIAL 2 GENERAL INFORMATION 3 DESIGNING AND PLANNING 4 INITIAL DETAILS 6 ATTACHMENT AND PREPARATION 9 HALLSYSTEM ASSEMBLY 12 DISMANTLING 14 SAFETYCHECK SAFETY To reduce risks at the worksite make a documented risk assessment and action plan. The following risks and measures are always present when installing fall protection: GENERAL INFORMATION SafetyRespect Hallsystem is a fall protection product developed for flat roofs and low sloped roofs on hall buildings for industry, sports, commerce and other large buildings. The system has multiple fastening options and can handle up to 6 meter span between the attachment points. Hallsystem consists of mesh barrier in aluminum and components that provide a fast and secure montage. Attachments projected to advantage in good time. Then you can take into calculation the thickness of the wall panels or other construction products to be mounted and calculate the final height of the roof, which may change during the project. The construction body can then be prepared for fall protection products when it comes to building site. Often it is possible to preassemble product details even before the construction starts. CHECK MATERIAL Check all parts for mounting. If in doubt, contact the fall protection adviser, replace or discard damaged material

3 DESIGNING AND PLANNING 3 DESIGNING AND PLANNING OUR WAY OF CREATING SAFE WORKING SITES 5 1 EDGE PROTECTION ANALYSIS A working method has been developed with which we already at the designing stage are present to develop solutions according to an established structure an Edge Protection Analysis. We identify situations where a risk of falling may be present, and solutions are then specified already at the design stage. We co-operate with the project management, designers and local managers to create safe working sites. 2 TRAINING At the start of new projects we carry out training of installers and safety representatives in regard to laws and regulations, and the current edge protection solutions. The installers also get instructions as to individual checks with checklists and work methods. The training and instructions are adapted to the requirements of the projects and are carried out, where possible, at the working site. 3 USAGE We also train the users in how to use the protections installed by the installers. Many different professional groups handle the edge protection on a daily basis, and therefore good knowledge is essential. Follow-up tasks are continuously carried out, including measures in order to assure the highest possible degree of safety at the working site. This SafetyCheck is a safety inspection that focuses on the installed edge protections. 4 SAFE WORKING SITE What we create together with our customer is a safe working site with a clear structure, analysis, solutions and documentation. With the correct attitude from the management and personnel in all sectors and available competence, together we create safe, and for all parties, profitable construction sites. ACTIVE SAFETYCHECK We can service an already installed edge protection based on a SafetyCheck that has been carried out at an earlier stage. We make the necessary corrections of possible defects, make additions to the edge protections, optimise material of delivered and installed edge protection, move and remove materials on slabs, etc. We look forward and solve future edge protection situations.

4 4 INITIAL DETAILS INITIAL DETAILS 4. Coupler with Bracket 5. Joint Pin 8. Strap 0,6 m 7. Barrier ALU 3 m 1. weld nut Double coupler swivelling (screw) 3. Post 2,5 m ALU 2. Rod 20 complete 11. Rod 1,5 m ALU 9. Alternative, Adjustable bracket

5 INITIAL DETAILS 5 ID ART.NR. DESCRIPTION MEASURE WEIGHT weld nut x 34 mm wrench size 30 mm 0,2 kg Plate-mid 140x140 (alternative to weld nut) 140 x 140 mm 1,1 kg Plate-side 140x140 (alternative to weld nut) 140 x 140 mm 1,1kg Rod 20 complete 0,5 m Rod 20 complete 1,0 m L= 500 mm L= 1000 mm 3,3 kg 6,6 kg Post 2,5 m ALU 2500x200 mm 7,8 kg Coupler with Bracket 48 mm 1,1 kg Joint Pin 180 x 40 mm 0,97 kg Double coupler swivelling (screw) 2 x 48 mm 1,1 kg Barrier ALU 3 m, H=1,3 m 3123x1294 mm 17,2 kg Strap 0,6 m 0,6 M 0,72 kg Adjustable bracket 1200 x 520 mm 8,0 kg Assembly tool for Rod 20 L= 500 mm 1,5 kg Rod 1,5 m ALU 1500x48,3 mm 2,5 kg ILLUSTRATION

6 6 ATTACHMENT AND PREPARATION ATTACHMENT AND PREPARATION Bracket for installation of fall protection can be threaded into the pre-assembled mounting, as well as directly in the glulam beam after pre-drilling. Weld Nut can be welded to the steel frame afterwards. Fasteners also facilitates the installation in the future maintenance of the roof and facade. ATTACHMENT STEEL ATTACHMENT WOOD a4 D Assembly tool Rod 20 Weld Nut Rod 20 Rod 20 Fasteners are performed according ISO 2553 ISO SS-EN ISO 5817:2014 Pre drilling 20 mm drill Depht:100mm ROD 20 COMPLETE Rod 20 Coupler bracket Wing Nut 20 Socket 20 x2

7 ATTACHMENT AND PREPARATION 7 EXCERPTS LOADS EDGE DISTANCE F h = 24 kn F v = 1,6 kn F h = 24 kn F v = 1,6 kn DISTANCE BETWEEN ATTACHMENTS MIN > 0 mm MIN > 1000 mm MAX 1000 mm MIN 400 mm * For thicker insulation, protection may need to be adjusted in height. Then it needs to be sectioned. See page 8. To clear heights, fasteners need to be attached to various components in the construction. Adjustment takes place at the connections on the Rod. * Sometimes it requires the longer Rod to clear adjustment.

8 8 ATTACHMENT AND PREPARATION RAISING BARRIER, SEGMENTATION If there is a need to temporarily open or raise Barrier during the project period, eg for intake of insulation, stair towers or other construction products, be sure to mount the Barriers from the start with overlap on selected sides of the building. Maximum 3 Barriers linked. Double coupler swivelling (screw Max c/c 6000 mm

9 ASSEMBLY HALL SYSTEMS 9 ASSEMBLY HALL SYSTEMS INSTALLATION ROD AND POLES Coupler with Bracket Post 2,5 ALU A. Mounting attachment C. Mounting Posts 2,5 ALU Attachment Rod 20 complete B. B. Mounting Rod 20 complete

10 10 ASSEMBLY HALL SYSTEMS MOUNTING BARRIERS Barrier Alu 3 m Joint pin Strap A. CONNECT BARRIER WITH JOINT PIN AND STRAP. TIGHTENING THE JOINT PIN 90 NM B. MOUNTING BARRIERS ON THE POSTS MAXIMUM OF THREE BARRIERS AT A TIME C. LOCK BRACKETS D. CHECK THE HEIGHT OF THE BARRIER MIN > 0 mm MIN > 1000 mm MIN 400 mm MAX 1000 mm

11 ASSEMBLY HALL SYSTEMS 11 CORNERS Double coupler swivelling (screw) ADJUSTMENT Adjust temporarily the attachment when mounting for example, wall module

12 12 DISMANTLING DISMANTLING Dismantle Hallsystem in reverse order. With care, dismantle and arrange details in the order they were delivered to the construction site. and you will have an effective unprovisioning

13 DISMANTLING 13 RE PACK SECURING MATERIAL / GOODS BEFORE TRANSPORTATION!

14 14 SAFETYCHECK SAFETYCHECK HALLSYSTEM We have a mobile version! safetycheck.se WORKPLACE Location Site manager DATE Order no. Check no. SITE/PART OF BUILDING CHECK POINTS YES NO REFERENCE REMARKS Is the current installation instructions available? Manual Hallsystem Have recommended safety measures? Page 2 Are the components free of damage? Page 2 Is the maximum distance between the fixing points a maximum of 6 m? The attachments are planned and executed according to instructions? Page 8 Page 6,7 Is the basis for fixings strong enough for the loads? Page 6,7 Is the distance between attachments and work surface according to the instructions? Is the risk of stepping through the work surface and fall averted? Page 7 Page 7 The poles are correctly fitted in the brackets? Page 10 Is the Barrier fitted correctly and in the right side of the posts? (Inside pole, toe board downward and outward decal) Page 10 Is the Barrier properly locked with the Post lock? Page 10 Is the Barrier bottom level with the work surface? Page 10 Is the Joint pin used in connect Barrier, and there s strap in each joint? Page 10 Available posts at each corner? Page 11 Used Double Clutch Pivot (screw) in every corner? Page 11 Is the Joint pin installed according to the instructions? Have overlaps created with Double Clutch rotary (screw)? Page 10 Page 8,9,11 Meet Barrier at the corners so no openings occur? Page 11 CHECKING THE ABOVE CHECKLIST CONDUCTED BY Date Signature