Replace This With Cover PDF

Transcription

1 Replace This With Cover PDF

2 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation

3 Contents General Information Description Installation Operation And Use Maintenance Troubleshooting Part List

4 General Information This manual has been written to be used by shop technicians in charge. The operating instructions are considered to be an integral part of the product and must remain with it for its whole useful life. Read every section of this manual carefully before operation. The company is not liable for possible problems, damage, accidents, etc. resulting from failure to follow the instructions contained in this manual. Only skilled technicians of AUTHORIZED DEALERS or SERVICE CENTERS AUTHORIZED by the manufacturer shall be allowed to carry out lifting, transport, assembling, installation, adjustment, calibration, settings, extraordinary maintenance, repairs, overhauling and dismantling of the product. The manufacturer is not responsible for possible damage to people, vehicles or objects if said operations are carried out by unauthorized personnel or the product is improperly used. Any use of the product made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. For a proper use of this manual, the following is recommended: keep the manual near the lift, in an easily accessible place. keep the manual in an area protected from the damp. use this manual properly without damaging it. any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. This manual is an integral part of the product: it shall be given to the new owner if and when it is resold. Operators must not be under the influence of sedatives, drugs or alcohol when operating the product. General Information APEX RJ7 4

5 Declaration Of Warranty And Limitation Of Liability The manufacturer has paid proper attention to the preparation of this manual. However, nothing contained herein modifies or alters, in any way, the terms and conditions of manufacturer agreement by which this lift was acquired, nor increase, in any way, manufacturer s liability to the customer. To The Reader Every effort has been made to ensure that the information contained in this manual is correct, complete and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. General Information APEX RJ7 5

6 Description 2.1 Description This hydraulic jacking beam is intended to be placed on a proper 4 post lift for raising a vehicle wheel-free. In particular THE MANUFACTURER cannot be held responsible for any damage caused by other use purposes, and therefore inappropriate, incorrect and unreasonable. Screw up adaptor Rubber block 115X100X55 Telescopic arm Lock release handle Telescopic base Air pump Fig. 1 Description APEX RJ7 6

7 2.2 Specifications Capacity 3200 Kg (7000 lbs) Compressed Air Pressure 6 bar 8 bar Max. Working Hydraulic Pressure 300 bar Working Temperature 0 C - 40 C Average Weight Of The Package 160kg Fig. 2 Description APEX RJ7 7

8 Installation 3.1 Installation Onto Lift Lower the lift fully. Lower the jacking beam all the way down. Use a proper hoist equipment to place the jacking beam on rails inside runways of the lift. Adjust the telescopic base to the correct width. Check to make sure that all four rollers are seated properly on rails a shown. Make sure that rail channel is clean of debris. Raise the lift up off the ground so that the jacking beam is off the ground. Check the clearance and movement of the jacking beam by sliding it forward and rearward on the rails. Check all rollers are centered on the rails at all points along the rail s length. Lift runway Lift runway Air pump Roller Rail Fig. 3 Installation APEX RJ7 8

9 3.2 Line Connection When routing the hoses, make sure that the hoses are clear of any moving part. The pneumatic supply at site must be equipped with a servicing unit composed of water separator, lubricator and pressure reducer. The air pressure must be set at 6-8bar. Connect the air pump to the pneumatic supply at site or the control valve (ref. fig. 4) if it is available on the lift using the supplied hose with the proper length cut. Connect the hydraulic hose following the figure 5. Connect the air pump to this fitting Tighten the fittings thoroughly. Fill the pump reservoir with the oil suggested by the air pump manufacturer. Fig. 4 Fitting 1/4 Hose 1/4 L400 Quick union 8-1/4 45 1/4 fitting Fig. 5 Installation APEX RJ7 9

10 3.3 Installation Check Check for hydraulic leaks. Check oil level in the pump reservoir. Check the pneumatic system for proper operation. Check for overhead obstructions. Check the lift runway level. Check all screws and Pins secured. Lubrication of critical components. Never try to raise the jacking beam over the rated height. Particularly, check the followings for proper operation: Without a vehicle loaded, depress the pedal of the pump to raise the jacking beam at the full stroke to check for the proper operation. Check for the first lock operation by lowering the jacking beam to the first lock position (about 444mm high), then raising the jacking beam to clear off the lock and in the meantime flipping the lock release handle up off the lock. Check for the second lock operation by lowering the jack to the second lock position (about 351mm high), then raising the jack to clear off the lock and in the meantime flipping the lock release handle up off the lock. Installation APEX RJ7 10

11 Operation And Use Never operate the jacking beam with a person. Never exceed the rate lifting capacity. Never raise the jacking beam over the rated height. Always ensure that the locks are engaged before any attempt is made to work on or near the vehicle. Jack operation can be summarized into three steps: 4.1 Lifting Check and keep the rail channel clean of debris and any object that may hinder the movement of the jacking beam. Lower the jacking beam fully by depressing the lowering end of the pedal on the air pump. Adjust the width of the telescopic arms so that the rubber pads or the adaptors can contact the lifting points of the vehicle recommended by the vehicle manufacturer. Raise the jacking beam by depressing the lifting end of the pedal on the air pump. Keep an eye on the jacking beam when the rubber pads or the adaptors contact the vehicle to ensure the proper contact. Adjust the width of the telescopic arms if necessary. 4.2 Standing Stop raising the jacking beam just as vehicle is raised off the lift runways. Confirm the vehicle is stable and seated properly before lifting the vehicle to the desired height. After the vehicle is raised to the desired height, lower the jacking beam to the nearest lock. Operation And Use APEX RJ7 11

12 4.3 Lowering Be sure the safety area is free of people and objects. Raise the jacking beam high enough to clear off the lock, then flip the lock release handle up off the lock. Lower the jacking beam fully by keeping pressing the lowering end of the pedal. Operation And Use APEX RJ7 12

13 Maintenance Only trained personnel who knows how the product works, must be allowed to service the product. To service properly the product, the following has to be carried out: use only genuine spare parts as well as equipment suitable for the work required; follow the scheduled maintenance and check periods shown in the manual; discover the reason for possible failures such as too much noise, overheating, oil blow-by, etc. refer to documents supplied by the dealer to carry out maintenance: functional drawing of the electric and hydraulic equipment exploded views with all data necessary for spare parts ordering list of possible faults and relevant solutions. 9.1 Ordinary Maintenance The product has to be properly cleaned at least once a month. Use self-cleaning clothes. The use of water or inflammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance APEX RJ7 13

14 9.2 Periodic Maintenance Weekly Monthly Lubricate all rollers with general purpose oil. Lubricate the safety lock pivot pins with general purpose oil. Check all hoses, bolts and pins to ensure the proper installation. Check and tighten the cylinder bolt. Verify that all components and mechanisms are not damaged check oil level in the pump reservoir; refill with oil, if needed; Check for oil leakage. Check oil for contamination or ageing. Contaminated oil is the main reason for failure of valves and shorter life of the pump. Maintenance APEX RJ7 14

15 Troubleshooting A list of possible troubles and solutions is given below: Trouble: Possible Cause: Solution: Pump does not start when pedal is depressed, or pump starts but stalls under load. Pump runs but does not raise after contacting load. Pump runs but jack does not raise to full height. Air supply is insufficient. Airline has leakage Pump is faulty. Check and set supply pressure at 6-8 bar. Check and connect airline properly. Check and replace if necessary. Load is over capacity. Use jack only to rated capacity. Hydraulic circuit has leakage. Oil in pump reservoir is not sufficient. Pump is faulty. Oil in pump reservoir is not sufficient. Jack does not lower Lock is not released. Check and connect circuit properly. Add hydraulic oil. Check and replace if necessary. Add hydraulic oil. Release lock. Troubleshooting APEX RJ7 15

16 Part List General Part List Item Part number Description Qty 1 J07B base assy. 1 2 J07B Lower slider 2 3 J07B Safety lock Knob M10X J07B Lock pin Screw M6X J07B Safety lock J07B Outer scissor arm 1 Part List APEX RJ7 16

17 Item Part number Description Qty 9 J07B Upper slider J07B Inner scissor arm 1 11 J07B Telescopic arm Rubber pad 115X100X J07B Upper beam Self-locking nut M Washer D Screw M8X J07B Upper slider Screw M6X Bush SF-1/2024F Screw M6X J07BY63000 Hydraulic cylinder 1 22 J07B Cylinder upper shaft 1 23 J07B Cylinder lower shaft Screw M10X J07B Washer Bush SF-1/2012F 4 27 J07B Middle shaft 1 28 J07B Arm adaptor Locking washer D Washer D Screw M5X Air pump 1.6L 1 33 J07B Adaptor base Screw M5X Screw M8X O-ring 45X Z23A Outer thread bush Seeger D Z23A Inner thread bush Seeger D Z23A Pad tray 2 42 Z23A Round rubber pad Screw M6X J07BY6300S Cylinder seal kit /4 fitting Quick union 8-1/ ZZ400 Hyd. hose 1/4 L400 1 Part List APEX RJ7 17

18 Base Assembly Item Part number Description Qty 1 J07B Jack base Seeger D J07B Roller Bearing J07B Roller shaft Nylon pin 8 7 J07B Telescopic base Elastic pin 6X Screw M8X16 4 Part List APEX RJ7 18